Tobacco: Growing, Curing, & Manufacturing: A Handbook for Planters in All Parts of the World
Science
Tobacco: Growing, Curing, & Manufacturing: A Handbook for Planters in All Parts of the World
Tobacco; Tobacco industry
“In all kinds of sortings, the fragments of broken leaves, too small to
use for cigars, should be collected, sponged, and with them packages
made of _picadura_. This should be preserved, and the following year it
will be useful for making _betun_. Wash the tobacco, or rather sponge
it, with a solution made from these pieces of good leaves, and not with
a solution made from stalks and trash of new tobacco, as some do. The
wash (_betun_) has the same effect on tobacco that yeast has on bread.
It is the agent employed to produce a strong and quick fermentation,
from which results that strong and agreeable aroma that may be observed
in old tobacco which has been well _betumeado_ (sponged with tobacco
infusion). This infusion, made with fresh tobacco, is not bad if made
carefully, but we consider that made with old tobacco is the best,
because it instantly imparts an agreeable odour to the leaves on which
it is used; and, instead of the infusion which is generally used, it
would be cleaner and better, if a strong decoction was made from
_picadura_—the small pieces of leaves of good tobacco—and used after it
had become cold, or on the day after the boiling is made.
“If the wash is made by infusion, at least two jugs should be used to
make it in, and it should be only used on the third or fourth day,
renewing it as often as it appears to pass into a state of putrid
fermentation, in which state it is of no use, and on which account two
deposits are necessary, so that one at least may always be in a fit
state to use, whilst the other is acquiring the necessary strength and a
transparent golden colour, in which state it is fit for use.
“Each tobacco leaf should be dyed separately, and not, as some do, after
it has been made up into _gavillas_—small bundles tied at one end of the
leaf. It is very important that all the leaves should equally receive
the benefit, and this is impossible when several are tied together. The
good system of dyeing is used by all practical _vegueros_; to save
labour some do it otherwise, to the great injury of the aroma and
quality, and no small risk of the tobacco becoming spotted, and full of
holes; for tobacco invariably commences to show these spots and small
holes near the heads of the _gavilla_, where the dye has not been able
to penetrate owing to the manner in which the leaves are tied. Each leaf
ought, therefore, to be dyed separately, as the most intelligent people
do. The leaves should be placed separately in rows on a bench, having
all the heads in one line; then the dye should be applied by means of a
sponge, which should be soaked in the dye or infusion, and squeezed, so
that a dampness only will be communicated to the leaf.
Public-domain text, read in full here on John Shaqi.
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