Tobacco: Growing, Curing, & Manufacturing: A Handbook for Planters in All Parts of the World
Science
Tobacco: Growing, Curing, & Manufacturing: A Handbook for Planters in All Parts of the World
Tobacco; Tobacco industry
“In passing the sponge over the leaf, it should be drawn from the head
or thick part near the stalk, down the large vein to the point, so that
the thick vein down the centre of the leaf may receive the heaviest part
of the infusion, from which the dye pushes along the transversal veins,
and all parts derive benefit from it.
“After dyeing the first layer on the bench, another one is placed above
this, keeping always the leaves in the same direction; and this
operation is repeated, and each layer is sponged, until the pile from
which they are taken is exhausted. As this new pile of dyed leaves
gradually increases in height, it should be gently pressed down with the
hand, and, when finished, should be covered over with green plantain
leaves. This operation should be done in the morning, and by nightfall
the tobacco will have acquired the necessary softness, and soaked up the
infusion, so that the leaves, although very flexible, will have no signs
of excess in moisture. If they have, they should be spread to dry
somewhat, because, when the bundles of leaves are being tied up, they
should not be excessively wet, as the result would probably be so strong
a fermentation that it would degenerate into a putrid one. The leaves
should have a soft silkiness, but should have no positive signs of water
on them after they have been dyed.
“When the tobacco is in a good state of softness, the next operation is
the ‘_cabeceo_.’ This operation consists in uniting the leaves by the
heads—putting them perfectly even, and joining together a uniform number
of each class. The leaves should be collected in the palm of the left
hand, drawing gently the right hand over all the length of each leaf
from the head to the point, and tying them at the heads with a piece of
_yagua_ or vine, or, as most people do, by binding one of the leaves
round the head of the bundle. This operation is generally made in the
evening, and the following morning they should be placed in the bales,
as it injures the tobacco to allow it to dry in _manojos_ before putting
it into bales, for, if too dry, fermentation is retarded, or is
incomplete in the bales.
“We have described the manner of washing or dyeing, in making the
_gavillas_, and tying them in bundles as the most practical _vegueros_
do. In this part we should not, we think, advise any innovation, except
that of using old seasoned tobacco instead of fresh for making the
infusion, and substituting a decoction made by boiling, instead of an
infusion in cold water. But we strongly advise a reform in the sorting
and the classification; and a fixed number of each class of leaves
should be put in each _gavilla_, as a basis from which to start all
calculations for mercantile transactions. We believe, therefore, it
would be convenient to fix, after the following order, the number of
leaves which each head ‘gavilla’ should contain:-
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