Triumphs of Invention and Discovery in Art and ScienceFyfe, J. Hamilton (James Hamilton)
History
Triumphs of Invention and Discovery in Art and Science
Fyfe, J. Hamilton (James Hamilton)
Inventions -- History; Inventors; Technology -- England -- 19th century
In the state to which it is now brought, the mould is exceedingly
friable, and requires to be handled with becoming care. With the face
downwards it is placed upon the flat cast-iron _floating-plate_, which,
in its turn, is set at the bottom of a square cast-iron tray, with
upright edges sloping outwards, called the "dipping pan." It has a
cast-iron lid, secured by a screw and shackles, not unlike a copying
machine. This pan having been heated to 400 deg., it is plunged into an iron
pot containing the melted alloy, which hangs over a furnace, the pan
being slightly inclined so as to permit the escape of the air. A small
space is left between the back or upper surface of the mould, and the
lid of the dipping-pan, and the fluid metal on entering into the pan
through the corner openings, _floats_ up the plaster together with the
iron plate (hence called the _floating-plate_) on which the mould is
set, with this effect, that the metal flows through the notches cut in
the edge of the mould, and fills up every part of it, forming a layer of
metal on its face corresponding to the depth of the border, while on
the back is left merely a thin metallic film.
The dipping-pan, says Tomlinson, is suspended, plunged in the metal, and
removed by means of a crane; and when taken out, is set in a cistern of
water upon supports so arranged that only the bottom of the pan comes in
contact with the surface of the water. The metal thus _sets_, or
solidifies, from below, and containing fluid above, maintains a fluid
pressure during the contraction which accompanies the cooling.
As it thus shrinks in dimensions, molten metal is poured into the
corners of the pan for the purpose of maintaining the fluid pressure on
the mould, and thus securing a good and solid cast. For if the pan were
allowed to cool more slowly, the thin metallic film at the back of the
inverted plaster mould would probably solidify first, and thus prevent
the fluid pressure which is necessary for filling up all the lines of
the mould.
Tomlinson concludes his description of these interesting processes by
informing us that an experienced and skilled workman will make five
dips, each containing two octavo pages, in the course of an hour, or, as
already stated, at the rate of nearly ten octavo sheets a day.
Public-domain text, read in full here on John Shaqi.
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