pumped to the shaft sump. From the shaft sump the water is forced up the
shaft to the surface by pumps.
THE PILOT METHOD.
The pilot system of tunneling has been successfully employed in
constructing soft-ground sewer tunnels in America by the firm of
Anderson & Barr, which controls the patents. The most important work on
which the system has been employed is the main relief sewer tunnel built
in Brooklyn, N.Y., in 1892. This work comprised 800 ft. of circular
tunnel 15 ft. in diameter, 4400 ft. 14 ft. in diameter, 3200 ft. 12 ft.
in diameter, and 1000 ft. 10 ft. in diameter, or 9400 ft. of tunnel
altogether. The method of construction by the pilot system is as
follows:
Shafts large enough for the proper conveyance of materials from and into
the tunnel are sunk at such places on the line of work as are most
convenient for the purpose. From these shafts a small tunnel,
technically a pilot, about 6 ft. in diameter, composed of rolled boiler
iron plates riveted to light angle irons on four sides, perforated for
bolts, and bent to the required radius of the pilot, is built into the
central part of the excavation on the axis of the tunnel. This pilot is
generally kept about 30 ft. in advance of the completed excavation, as
shown by Fig. 111. The material around the exterior of the pilot is then
excavated, using the pilot as a support for braces which radiate from it
and secure in position the plates of the outside shell which holds the
sand, gravel, or other material in place until the concentric rings of
brick masonry are built. Ribs of T-iron bent to the radius of the
interior of the brick work, and supported by the braces radiating from
the pilot, are used as centering supports for the masonry. On these ribs
narrow lagging-boards are laid as the construction of the arch proceeds,
the braces holding the shell plates and the superincumbent mass being
removed as the masonry progresses. The key bricks of the arches are
placed in position on ingeniously contrived key-boards, about 12 ins. in
width, which are fitted into rabbeted lagging-boards one after another
as the key bricks are laid in place. After the masonry has been in place
at least twenty-four hours, allowing the cement mortar time to set, the
braces, ribs, and lagging which support it are removed. In the meantime
the excavation, bracing, pilot, and exterior shell have been carried
forward, preparing the way for more masonry. The top plates of the shell
are first placed in position, the material being excavated in advance
and supported by light poling-boards; then the side-plates are butted to
the top and the adjoining side-plates. In the pilot the plates are
united continuously around the perimeter of the circle, while in the
exterior shell the plates are used for about one-third of the perimeter
on top, unless treacherous material is encountered, when the plates are
continued down to the springing lines of the arch. This iron lining is
left in place.
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