The new water supply intake tunnel for the city of Milwaukee, Wis., is
one of the most difficult examples of tunnel construction which American
engineering practice has afforded. The difficulties were in a large
measure unexpected when the work was decided upon and put under way. The
tunnel began and ended in a hard, impervious clay, practically a rock,
and all the preliminary investigations led to the conclusion that the
same favorable material would be encountered for its entire length. With
such material a brick-lined tunnel 7¹⁄₂ ft. in diameter presented no
unusual problems; but after about 1640 ft. had been excavated from the
shore end the tunnel ran out of the hard clay, and for the next 600 ft.
or more a variety of water-bearing material was encountered, which tried
the skill and patience of the engineer to their utmost. Other
difficulties were indeed met with, but these were of minor importance in
comparison with that of safely and successfully penetrating the
water-bearing drift.
The work of sinking the shore shafts and excavating the first 1600 ft.
of tunnel did not prove especially difficult. A hard, compact, and
rock-like clay, bearing very little moisture, was encountered all along,
and was blasted and removed in the ordinary manner. The only mishap
which occurred with this portion of the work was the destruction of the
contractor’s boiler plant by fire on Jan. 12, 1891, which allowed the
tunnel to fill with water, and delayed work about a month. By Oct. 21,
1891, 1640 ft. had been driven, averaging about 6²⁄₃ ft. per day, all in
the hard clay. No timbering had been necessary, and except for the first
100 ft. of the tunnel there was very little seepage. On the afternoon of
Oct. 21 water was observed coming out from one of the drill holes in the
heading, but no attention was paid to it. Shortly after a blast was
fired, and was immediately followed by a rush of water from the heading.
An unsuccessful attempt was made to check the flow, and the pumps were
started; but they were unable to keep the water down, and after seven
hours’ hard work the tunnel was abandoned. By the next morning the
tunnel and shaft were full of water.
Several attempts were made to empty the tunnel; but the limited pumping
capacity was not equal to the task, and it was finally decided to
install larger pumps. The pumping had, however, shown that about 1000
gallons of water a minute was coming through the leak. With the
increased pumping plant the tunnel was finally laid dry Feb. 13, 1892.
Upon examination the head of the drift was found to be in the same
undisturbed condition in which it was left when the water broke in three
months before.
Public-domain text, read in full here on John Shaqi.
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