=The Shell.=--It is absolutely necessary that the exterior surface of
the shell should be smooth, and for this reason the exterior rivet heads
must be countersunk. It is generally admitted, also, that the shell
should be perfectly cylindrical, and not conical. The conical form has
some advantage in reducing the frictional resistance to the advance of
the shield; but this is generally considered to be more than
counterbalanced by the danger of subsidence of the earth, caused by the
excessive void which it leaves behind the iron tunnel lining. For the
same reason the shell plate, which overlaps the forward ring of the
lining, should be as thin as practicable, but its thickness should not
be reduced so that it will deflect under the earth pressure from above.
Generally the shell is made of at least two thicknesses of plating, the
plates being arranged so as to break joints, and, thus, to avoid the use
of cover joints, to interrupt the smooth surface which is so essential,
particularly on the exterior. The thickness of the shell required will
vary with the diameter of the shield, and the character and strength of
the diametrical bracing. Mr. Raynald Légouez suggests as a rule for
determining the thickness of the shell, that, to a minimum thickness of
2 mm., should be added 1 mm. for every meter of diameter over 4 meters.
Referring to the illustrations, Figs. 128 to 132 inclusive, it will be
noted that the St. Clair tunnel shield, 21¹⁄₂ ft. in diameter, had a
shell of 1-in. steel plates with cover-plate joints and interior angle
stiffeners; the shell of the East River tunnel shield, 11 ft. in
diameter, was made up of one ¹⁄₂-in. and one ³⁄₈-in. plate; the
Blackwall tunnel shield, 27 ft. 9 ins. in diameter, had a shell
consisting of four thicknesses of ⁵⁄₈-in. plates; and the Clichy tunnel
shield, with a diameter of 2.06 meters, had a shell 2 millimeters
thick.
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