The longitudinal sides of the caisson were constructed by sinking two
rows of sheeting piles, each row being close to a service platform. The
sheeting piles were made up of yellow-pine timbers 12 ins. by 12 ins.;
three piles bolted together formed a section 3 ft. wide. Each section
was grooved and tongued, so as to be firmly connected with the adjacent
sections to be sunk. The lower ends of the piles were cut wedge-shaped,
with a sharp edge to offer a small resistance while penetrating the
soil. The sheeting-piles were then cut off under water, which operation
was successfully carried out by means of a circular saw operated by a
pile-driving machine. The sheeting was also extended between two
platforms to make a bulkhead, and in this way the four sides of the
caisson were built up. Particular attention was always given to the
alignment of the sheeting piles, which was obtained by guiding the piles
with the timbers placed longitudinally, one below the water-line in
connection with the frames located between the pile-bents, and the
second along the inner edge of the service platform, as shown in Fig.
143.
[Illustration: FIG. 143.--Showing Sheeting-Piles for the Sides of the
Caisson and Trussed Beam for the Roof.]
The caisson was completed by placing a roof covering the sides. This
roof was 40 ins. thick, made up of three layers of 12-in. beams placed
transversely to the axis of the caisson, while between the beams planks
2 ins. thick were placed lengthwise and bolted together, so as to make a
firm, solid structure. The roof was built ashore, in sections each
varying from 39 ft. to 130 ft. long. The edges of the roof fitted the
sides of the caisson perfectly; and when each section was towed to the
proper spot, it was sunk and made secure. Under the roof were placed six
longitudinal beams, 12 ins. by 14 ins., called “rangers,” resting on the
cap-pieces of the pile-bents that were laid across the space of the
proposed tunnel; while the extreme rangers were used for the purpose of
fitting above the sheeting-piles of the caisson, in order to make the
latter water-tight. The two extreme rangers were provided with
=T=-irons, the flat side being laid on the sheeting-piles, while the web
penetrated the ranger by reason of the weight of the load resting on the
roof, for the purpose of sinking it to the required point. Earth was
next heaped on the roof, and in this way a large working-chamber was
prepared, as shown in Fig. 144.
[Illustration: FIG. 144.--Showing the Caisson with the Working-Chamber.]
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