Two Centuries of Shipbuilding by the Scotts at GreenockScotts' Shipbuilding & Engineering Co. Ltd.
History
Two Centuries of Shipbuilding by the Scotts at Greenock
Scotts' Shipbuilding & Engineering Co. Ltd.
Scotts' Shipbuilding & Engineering Co. Ltd.; Shipbuilding -- Great Britain
Then, as regards the tool-making and fettling--the other branch of work
carried out in the tool room--it has been recognised that, to make
the cutting tools efficient, it is necessary to utilise the most
suitable steel for the tools working on various metals and alloys; and
the selection of the tool steel for each metal has been systematised by
the careful collation of data of actual work. In the manufacture of the
tools special appliances are used and will be referred to presently.
The workmen are encouraged to use only tools in sound condition. Each
machine-man in the shops has ten checks, and may borrow from the store
a corresponding number of tools, but these must be returned as soon as
possible for overhaul and re-grinding. The bonus system further induces
the men to ensure that their tools are in good condition.
The tool department is separate from the main structure, and in it
all jigs, templates, and gauges, as well as tools, are constructed.
Standard gauges, as well as limit gauges, are used, and both are
marked in metrical and English dimensions. The tool room is not only
carefully maintained at a regular temperature, in order to prevent the
templates and jigs from varying in the course of their manufacture,
but the appliances adopted have been selected so as to get the most
precise results. In connection with the manufacture of large boiler
taps, drill gauges, milling cutters, etc., a specially designed gas
furnace has been built, with a number of compartments which can be used
separately or collectively, according to the size of the tool being
made. The toolsmith's forge is on the down-draught principle, so that,
in addition to carrying off all smoke and dust, it tends to keep the
atmosphere pure.
Amongst the principal machines used in this tool-manufacturing
department is an 8-in. Whitworth self-acting, sliding-surfacing,
and screw-cutting lathe, with a backing-off and taper-turning
attachment. The milling, drilling, and grinding machines are all by
the best makers. A 10-ft. machine is used for making the comparative
measurements from existing standards. This machine, also of Whitworth
make, has a measuring screw in a fast headstock with a large dividing
wheel, one division of the latter representing 0.0001-in. in the end
movement of the spindle. All transverse and tensile testing of bars is
done in this department.
A check system is used in connection with the distribution of
templates, tools, drawings, etc., and a separate store in the centre of
the works is arranged for this purpose.
[Illustration: HYDRAULIC PLATE-BENDING MACHINE.]
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