Ye Magick Mirrour of Old JapanThompson, Silvanus P. (Silvanus Phillips)
History
Ye Magick Mirrour of Old Japan
Thompson, Silvanus P. (Silvanus Phillips)
Magic mirrors -- Japan
cast in moulds, the surface of each half of which is quite flat save
for the ornament incised on the mould for the back. The following is
Ayrton and Perry’s description of the process of casting.
“The material used for making the mould is a mixture of a special kind
of clay (found near Tokio and Osaka), with water and straw-ash. Two
suitable slabs having been formed from this plastic compound with the
aid of wooden frames, a thick layer of half-liquid mixture of powdered
old crucibles, or of a fine powder called _to-no-ko_, made from a soft
kind of whetstone, is spread on them. The design for the back of the
mirror is then cut directly on one half of the mould, or a sketch drawn
on paper is first stuck on and used as a guide in cutting the design
in the clay. Sometimes, but rarely, the design is stamped in the clay
with a pattern wood-block cut in relief like the proposed back of the
mirror. After the design is complete, a rim of the same material as
that used in the construction of the mould, and having a thickness
equal to that desired for the mirror, is attached to one half of the
mould. The two halves are then dried in the smoke of a pine-tree fire,
pressed and tied together, and laid in the casting-box at an angle of
80° to the horizon, the half of the mould on which the design has been
cut being uppermost. Finally the molten speculum metal is run into a
number of moulds at the same time, which, when cold, are broken up, and
the castings removed. Mirrors cast in a mould, in which the design
has been cut by hand, are called _ichi mai buki_, ‘mould used once,’
and are regarded as artists’ proofs, as the design on the back is well
defined. To form subsequent moulds the two halves are pressed, when
the clay is wet, on an _ichi mai buki_ mirror, and the pattern is in
this way transferred, but the designs on the backs of the mirrors cast
in such moulds are not as clear as on an _ichi mai buki_ mirror, which
therefore sells for a much higher price.” Flaws in the face of the
casting are filled by inserting little balls of copper--giving rise,
perhaps, to the idea that inlaying was used to produce the illusions.
The handle is not cast along with the disk of the mirror, but is
attached afterwards. Mirror castings when they are removed from the
mould are roughly flat on the face, and need to be subjected to several
processes to finish their reflecting surfaces: during these processes
they acquire their characteristic convexity and their high polish. The
mirror is laid down on its back on a wooden board, and then scraped or
scratched with a rounded iron rod about a foot long, called a _megebo_
(“distorting rod”). The process of scoring over with the blunt tool
is called _mege_. After being scored all over with scratches in every
direction, it is found to be convex. Next the face is scraped with a
hand-scraping tool, then rubbed down with a whetstone, then polished
over with a piece of magnolia-charcoal; and lastly, when quite smooth,
Public-domain text, read in full here on John Shaqi.
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