Clay. "Clay, which is one of the most widely distributed materials
and one of the most valuable, commercially, may be defined as a
fine-grained mixture of the mineral kaolinite with fragments of other
minerals, such as silicates, oxides, and hydrates, and also often
organic compounds, the mass possessing plasticity when wet and
becoming rock-hard when burned to at least a temperature of redness."
(Ries.)
Most clays originate by the weathering of rocks, particularly igneous
and metamorphic rocks rich in the mineral feldspar. As a result of the
decomposition of the feldspar, much clay is formed, the main substance
of which is kaolin. Both feldspar and kaolin are described in the
preceding chapter. When the resulting clay rests upon the rock from
which it has been derived it is called residual clay. Much of the clay
is, however, carried away, mainly by streams, and deposited in lakes or
the sea, or on river flood plains. Some clay deposits are of wind-blown
origin, and still others are formed by the grinding action of glaciers.
Clays are very widespread, and they are directly associated with rocks
of all geologic ages.
Among the many important uses of clay are the following: manufacture of
common brick, fire brick, pottery, chinaware, porcelain ware, tiles,
terra cotta, and Portland cement.
Lime and Cement. Limestone, which is one of the most common and
widespread of all stratified rocks, forms the basis for the manufacture
of the important substances lime (or "quicklime") and Portland cement.
Lime results when pure limestone (carbonate of lime) is "burned" or
heated to a temperature high enough to drive off the carbonic acid
gas. The greatest use of lime is for mixing with water and sand to
make mortar. A few of its other numerous uses are in plastering;
whitewashing; purifying certain steel; in making gas, paper, and soap;
and as a fertilizer.
Certain limestones containing clay of the right kind and proportion
are called natural cement rocks because, after being "burned," they
develop the property of "setting," like cement when mixed with water.
The "setting" of a cement is due to the fact that certain chemical
compounds formed during the heating crystallize when mixed with water,
and the hard, tiny interlocking crystals of the newly formed silicate
minerals give rigidity to the mass. Of recent years Portland cement
has largely superseded the natural rock cements. "Portland cement is
the product obtained by burning a finely ground artificial mixture
consisting essentially of lime, silica, alumina, and some iron oxide,
these substances being present in certain definite proportions."
(Ries.) The necessary ingredients are generally obtained by grinding
and burning carefully selected mixtures of limestone in some form,
and clay or shale. The great and growing uses of cement need not be
detailed here.