Under manual conditions of handling scrap and at the current contract
trade union rate the cost is 1s. 4d.--33 cents--per ton. With the
lifting-magnet, including labour and depreciation, the cost is
only one penny--2 cents--per ton for this work--a reduction of 1s.
3d.--31 cents--per ton! At the works of the Stobie Steel Company,
Dunston-on-Tyne, the initial cost of the lifting-magnet was recovered
during the first four months it was used. This company declares that
the annual saving which its employment effects is £800--$4,000.
But the applications of the magnet are not confined to lifting and
carrying operations. As an instrument for breaking up masses of steel
too large to be handled conveniently, or to be passed into the cupola
of the furnace, it cannot be excelled, either in point of efficiency,
safety, or economy. Breaking-up is carried out by what is known as the
“skull-cracker,” which comprises a roughly-cast ball of steel which
may weigh as much as 22,400, 27,000 or even 36,000 lb. This is picked
up by the magnet and lifted to the desired height. The current is then
switched off, releasing the ball to fall and to strike the scrap-boiler
or some other cumbrous piece of junk a terrific blow.
While the “skull-cracker” has been in vogue for many years with
mechanically operated devices, and so is not peculiar to the magnet,
yet this latest development represents the highest achievement yet
attained in this particular direction. Under mechanical conditions from
four to six men are required to carry out the work successfully. With
the magnet and ball the task can be fulfilled by two men--if exigencies
so demand it can be completed single-handed by the crane-magnet
operator--while the time occupied in such essential destruction is
very much less, more efficiently accomplished and with complete
safety, because under mechanical conditions breaking-up is generally
regarded as highly dangerous work. A further advantage is offered by
this system. The “skull-cracker” can be lifted and dropped alternately
until the scrap has been reduced to suitably sized pieces, and then
the magnet, disdaining the ball, can pick up the pieces of junk to bear
them away to the furnaces without any delay.
Despite the forward strides which have been made in regard to the
adoption of the magnet in the British iron and steel trades during
the past four years, this system of handling ferrous metals is still
in its infancy. It has been neglected far too long. Yet it is a force
which in the future must play an increasing important role, because it
is generally admitted that, to offset the higher wages incidental to
production, it is imperative for manufacturers to exploit fully every
possible time, labour, and money-saving device. The magnet is one of
the most attractive contributory factors to this end, especially in
connection with the handling of iron and steel waste, that has yet been
contrived.
CHAPTER XVI