The plant for dealing with the sludge was moved from the old situation
to new buildings specially erected for the purpose at Esholt, and the
raw material is fed to the latter station through a special main. The
sludge contains only 80 per cent. of water, the free water having been
previously removed by settling. It is fed into the main by compressed
air. Upon its arrival at the station the sludge is lifted, also by
compressed air, into large vats, where it is heated by the waste
steam from the engines of the power plant. In this heated condition
the sludge passes into close-sealed vessels from which, still at a
temperature approaching boiling point, it is forced by compressed air
through the filter presses. Each of these presses, of which there are
about 100 disposed in rows, contains 47 chambers, each 3 feet square.
As already stated, the sewage of Bradford is heavily charged with
grease resulting from wool-washing and other industries, and it is this
heavy proportion of grease which renders the process so attractive.
Moreover, by keeping the sludge in a heated condition during the
pressing process the expression of the fatty content is more readily
effected. From 40 to 48 hours are required to fill a press with
residuum, that is to say this period of time must elapse before the
whole of the available space within the press is occupied by the dry
cake from which the grease has been expressed, by which time from
four to five tons of sludge have been passed through. Each cake is 3
feet square by 1¹⁄₂ inches thick and weighs about 30 cwt. The grease
and water which is driven out of the sludge is carried away from the
presses into tanks. Here the water and grease are separated, the water
to be re-discharged into the sewage, while the grease is led to the
purification tanks. Subsequently the fat is either drawn off into
barrels or is pumped into tank wagons for dispatch to the works where
it is worked up into articles of commerce, including soap. The oil is
found to yield three valuable products--olein, stearine, and pitch. The
two last named enter extensively into the dressing of leather, as well
as the manufacture of candles and as an insulator for electric cables,
respectively.