Railway Construction — John Stuart Mill — John Shaqi
Railway Construction
John Stuart Mill · en
When comparing the relative merits of the flange-rail and
bull-head-rail permanent way, the question of strength and durability
must be considered, as well as that of economy. The flange-rail road
has undoubtedly fewer parts and fastenings, and when the flange is
wide, the sleepers sound, and the rail securely held down to the
sleepers, the result is a smooth running road. So long as the rail can
be maintained in a constant close contact with the wooden sleeper, the
running is almost noiseless, the jarring on the rails being absorbed
or taken off by the timber; but so soon as a little space or play
takes place between the spikes or other fastenings and the upper
surface of the flange, the rail obtains a certain amount of rise, or
lift, which comes into action upon the passing of every rolling load,
producing unsteadiness in the rail and a clattering noise in the
running. A flange of 5 inches, on a sleeper 10 inches wide, has a
bearing surface of 50 square inches (assuming the sleeper to be square
cut, without any wane on the edges), and this area of 50 inches is
only about half of the bearing surface on the sleeper of an ordinary
modern cast-iron chair.
Main-line locomotives have weights on the driving-wheels varying from
16 to 18 and 20 tons. Taking 18 tons as representing a common practice
for a large express engine, would give 9 tons as the weight imposed on 196
each rail by each driving-wheel Assuming this weight to be distributed
over three sleepers would give a dead weight of 3 tons per sleeper, or
134 lbs. on every square inch of the 50 square inches of surface, or
rail-bearing area, on each sleeper, without taking into account the
effect of the blow or percussion from the rolling load. The presence
of a loose sleeper throws additional weight on the adjoining sleepers,
and increases the destructive influence on the timber. The constant
application of heavy rolling loads on a small bearing area of timber
crushes and wears away the timber very rapidly. The small bearing
surface of the flange rail expedites the cutting down into the
sleeper, and as the rail beds itself further and further into the
wood, the fastenings must be driven or screwed down to follow the
flange. Spikes may be driven down, but the further they go they have a
less thickness of timber for a bed, and therefore a diminished hold.
Crab bolts are apt to become rusted or ironbound, so that they cannot
be screwed further, and must then be taken out and replaced with new
ones. The narrower the flange, the more rapidly does the rail-seat cut
down to a thickness inconsistent with safety. The sharp edge of the
flange-rail has a tendency to cut a channel in the spike, and it is
not at all an unusual occurrence to find strong square shanked
dog-spikes, which have been thus cut into to the extent of a third or
even half their thickness. The comparative narrow flange places the
spikes at great disadvantage in point of leverage for holding down,