The preservation of timber from decay is a subject that very early
occupied the attention of engineers and all those interested in
railways. A railway sleeper is particularly exposed to deterioration
the lower portion being surrounded with moist ballast, whilst the top
portion is more or less uncovered--two different conditions in the
same piece of timber. Several processes have been tried, such as
Kyanizing, Burnetizing, Boucherizing, etc., but the system which has
given the best results, and is now almost universally adopted, is that
known as creosoting. This method consists of forcing liquid creosote,
under considerable pressure, into sleepers or railway timbers which
have been prepared or dried by ordinary natural seasoning or by
special artificial means. Creosote is a dark, oily liquid, distilled 212
from coal tar, varying in its composition according to the quality of
the coal from which it is obtained, and ranging in its specific
gravity from 11·08 to 10·28.
Creosote oils of light specific gravity were at one time in favour,
but experience proved that, to some extent, the light oils were
volatile and also soluble in water, and that heavy rains washed out
the constituents which were essential for the preservation of the
timber. On the other hand, by heating the heavy oils and using high
pressure the napthaline which is dissolved only by the heat, is forced
into the wood, fills the pores, and solidifies.
Creosote is obtainable in large quantities, at prices varying from
twopence to fourpence per gallon, according to the demand and cost of
production. Newly delivered sleepers or railway timber contain so much
sap or water that it is impossible to force a sufficient quantity of
creosote into them until they are properly seasoned or dried.
The seasoning is generally arranged by sawing each block into two
sleepers, and then stacking the sleepers on edge in tiers, leaving a
space of four or five inches between each of them for a proper
circulation of air. The sleepers should then be left for nine to
twelve months to season, although more may be necessary in some cases
if the blocks were particularly wet at the time they were sawn.
When ready for the process the sleepers are placed in the creosoting
cylinder, which is generally about 60 feet long by 6 feet in diameter
with semi-spherical ends. One of the ends is fitted with strong hinges
and fastenings, and forms the doorway. The sleepers are packed
carefully inside, and the doorway made tight. The machinery is then
set to work to exhaust the air from the cylinder and allow the
creosote to flow in amongst the sleepers. When the cylinder is full
the force-pumps are started to force in more creosote up to the
pressure prearranged and regulated by the safety-valve, in some cases
100, 110, or 120 lbs. per square inch. The creosote should be heated
to 112° or 120° Fah., to dissolve the napthaline and reduce all the
component parts to a thoroughly fluid condition.