It was soon observed that sand and fine particles of gravel from the
ballast worked their way into the lower part of the recess, and became
so compact as to prevent the wooden wedges working further down to
increase their grip on the rail. Even when the recess was kept free
and clear of sand, the enormous pressure exerted by the wooden wedges
broke the iron at A, although an extra thickness was given to that 217
part of the section. The cast-iron was exposed to the greatest strain
at the point where it was the least capable of offering resistance.
Much ingenuity was displayed in many of the patterns brought forward,
but in dealing with a hard unyielding material like cast-iron, it is
difficult, if not impossible, to impart any soft, elastic effect; and
the different systems of cast-iron sleepers failed to become popular
on our home railways, on account of the noise and vibration when
trains passed over them. Another objection was the great multiplicity
of parts required in many of the types, and the constant and severe
strain produced on the fastenings on the passing of every wheel. The
bolts might be made tight at first, but the incessant shaking would
work them loose, the threads became stripped, and the rails ceased to
be held in a proper and secure position.
The cast-iron sleeper road was considered unsuitable for the heavy and
fast traffic of our home lines, and was ultimately all taken up and
replaced with wooden transverse sleepers. At the same time, there is
no doubt that cast-iron sleepers have been of great value in India and
tropical climates, where timber sleepers were not only scarce, but
perish very rapidly. Very large numbers of them have been laid down
abroad of patterns very similar to those shown in Figs. 309, 310, and
311, and have done good service for many years. They are not affected
by rain or heat, but, unfortunately, being castings, are liable to
considerable annual loss from breakage.
Improvements in plate-rolling machinery, and in appliances for bending
and stamping wrought-iron, have materially assisted in developing the
introduction of wrought-iron and steel sleepers. Cast-iron and
wrought-iron are, in the abstract, hard and non-elastic as compared
with wood; but whereas cast-iron can only be made into fixed,
unyielding shapes, wrought-iron and steel can be worked into forms
that possess a certain spring-like effect, which not only enables them
almost entirely to resist fracture, but also imparts a measure of
elasticity to the permanent way.
The simplest form of wrought-iron sleeper would be a plain, flat
plate, to which the chair, or rail-bracket, would be attached; but as
this form would have bearing surface only, without any lateral hold on
the ballast to keep the rails to line, it could not be adopted.