A few secrets of the metallurgist simply toldHinkley, Gerald Watson
Science
A few secrets of the metallurgist simply told
Hinkley, Gerald Watson
Steel
Phosphorus, Sulphur and Copper are the most noted impurities which
occur in steel. The first two are practically always present in greater
or smaller amounts as the case may be. The best processes of tool steel
manufacture are capable of producing steels with no copper. While
Aluminum is not generally classed as an impurity, it nevertheless
sometimes shows up in the finished product when its presence is not
desired, and therefore, might be considered an impurity.
Combinations of iron with some or all of the above elements in the form
of slags and oxides are other well known impurities.
From the forgoing pages it must be evident that producing a steel with
exactly the correct chemical content is only =one= step towards
securing a satisfactory product. However, it might be well if we were
to briefly sum up a few of the more important features of our
discussion on this interesting subject.
HEAT TREATMENT.
The heat treatment of tool steels is of the utmost importance. Tool
makers of the old school proved their ability to accomplish certain
desired results in the art of heat treatment without really fully
understanding exactly how or why they were able to do so. Today,
however, progressive manufacturers are using the results of research
and such thorough scientific investigation that the process has become
far more complicated and complex, and the results obtained are
correspondingly more remarkable.
Chemically perfect steel may be easily and completely ruined during the
process of melting, cogging, rolling, hammering, annealing, heat
treating and tempering. It is the business of the steel manufacturer to
carefully guard his product up through the process of annealing, but it
usually falls to the tool maker to undertake the delicate operations of
heat treatment and tempering.
HARDENING.
The application of heat alone to steel can very materially affect the
condition of the structure of the metal, either with or without
simultaneous mechanical treatment. Depending upon the degree of heat,
the rate of heating and cooling and the duration of such treatment,
this application may be decidedly beneficial or harmful as the case may
be.
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