A few secrets of the metallurgist simply told — John Shaqi
A few secrets of the metallurgist simply toldHinkley, Gerald Watson
Science
A few secrets of the metallurgist simply told
Hinkley, Gerald Watson
Steel
We now know that when steel is heated above the critical point, and is
then allowed to rapidly cool, a very marked hardness in the metal is
produced. The degree of hardness so attained will, in general, vary
directly with (1) the percentage of carbon, (2) the rate of cooling,
(3) and the temperature above the critical point from which the cooling
takes place. When the steel comes from the rolling mill and from the
finishing hammers it is in this hardened condition. Therefore, in order
to render it soft and ductile enough to cut and work up into certain
desired shapes, sizes and tools, it is necessary to subject the steel
to the process of annealing. This operation is usually undertaken by
the steel producer, under which circumstances he is able to control his
product through this delicate procedure, and deliver the same to his
customers in the best possible condition for their use.
ANNEALING.
Annealing has for its object: (1) Completely undoing the effect of
hardening, leaving the steel soft and ductile (2) refining the grain,
in which case the crystals are allowed to re-arrange and re-adjust
themselves, usually growing to a rather large size (3) and removing
strains and stresses caused by too rapid cooling. Such cooling strains
are particularly likely to exist where the rate of cooling is different
in different parts of the bar, but the process of annealing ought to
remedy any such condition, leaving the steel soft, ductile and of
refined and uniform crystalline structure throughout.
The process of annealing is easier to explain than it is to actually
put into practice. The steel is first packed in lime, charcoal, fine
dry ashes or sand, and then sealed in long air-tight tubes or boxes.
The whole receptacle is next slowly brought up to a dull red heat, of
about 1500 degrees Fahrenheit.
It is very important to heat the material uniformly all the way
through, and then hold it in this condition from three to eight hours.
Thus, allowing the slipping of one allotropic condition into another.
The receptacle must be cooled equally slowly, either allowing the
packed steel to cool slowly down with the furnace, or by placing the
same in a soaking or cooling pit, which also accomplishes the desired
result.
After the receptacle has become entirely cooled it is opened and the
steel unpacked and removed. The steel is then ready for its final
inspection before shipping to the tool maker.
TEMPERING.
The process of tempering usually has to be undertaken by the tool maker
or user after the annealed steel, which he received from the steel
mill, has been cut up and shaped into the desired form and size.
The main object of tempering steel is to re-harden the material to such
an extent that it will cut other metals, retaining its desired shape
size and cutting edge, while at the same time it must not possess too
much brittleness. The treatment varies materially with different brands
of steels.
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