A Practical Handbook on the Distillation of Alcohol from Farm Products — John Shaqi
A Practical Handbook on the Distillation of Alcohol from Farm ProductsWright, F. B. (Frederic B.)
Science
A Practical Handbook on the Distillation of Alcohol from Farm Products
Wright, F. B. (Frederic B.)
Alcohol; Alcohol, Denatured
Alcohol may be produced either from, (1) farinacious materials, such as
potatoes or grains, (2), from sacchariferous substances such as grapes,
sugar beets, sugar cane, or the molasses produced in sugar manufacture.
THE PREPARATION OF STARCHY MATERIALS.
=Saccharification.= =Preparatory Mashing.= With starchy materials it is
first necessary to convert the starch into a sugar from which alcohol can
be produced by the process of fermentation. This is called
saccharification.
=Gelatinizing.= The first step in this process is gelatinizing the
starch;--that is, forming it into a paste by heating it with water, or
into a liquid mass by steaming it under high pressure. The liquid or
semi-liquid mass is then run into a preparatory mash vat and cooled.
=Saccharifying.= The disintegrated raw materials or gelatinized starch in
the preparatory mash vat is now to be "saccharified" or converted into
sugar. This is effected by allowing malt to act on the starch. This malt
contains a certain chemical "ferment" or enzyme, called "diastase" ("I
separate").
This is able under proper conditions to break up the gelatinized starch
into simpler substances--the dextrins--and later into a fermentable sugar
called maltose.
=Fermentation.=--The maltose or sugar in the "mash" is now to be
converted into alcohol. This is accomplished by fermentation, a process
of decomposition which converts the sugar into carbonic acid and alcohol.
Fermentation is started by yeast, a fungus growth, which in the course of
its life history produces a matter called zymose which chemically acts on
the sugar to split it up into carbonic acid gas and alcohol.
Yeast may be either "wild" or cultivated. If the mash is left to stand
under proper condition the wild yeast spores in the air, will soon settle
in the mash and begin to multiply. This method of fermentation is bad
because other organisms than yeast will also be developed,--organisms
antagonistic to proper fermentation. As a consequence, pure or cultivated
yeast is alone used.
This yeast is cultivated from a mother bed in a special yeast mash and
when ripened is mixed with the mash in the fermenting vat. At a
temperature between 50∞ F. and 86∞ F. the yeast induces fermentation,
converting the sugar of the mash into carbon dioxid which escapes, and
alcohol which remains in the decomposed mash, or "beer" as it is termed
in the United States.
It now remains to separate the alcohol from the water of the beer with
which it is mixed. This is accomplished by distillation and
rectification, as will be fully described in the chapters following.
PRODUCTION OF ALCOHOL FROM SACCHARIFEROUS SUBSTANCES.
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