A Text-book of Paper-makingCross, C. F. (Charles Frederick)
Science
A Text-book of Paper-making
Cross, C. F. (Charles Frederick)
Paper industry; Papermaking
The “half-stuff” is furnished to the “beater,” or “beating” engine as
it is sometimes called, previously partially filled with water. The
furnishing is done in successive portions, the first being allowed to
mix thoroughly with the water before another lot is added. This is
continued until the mass is so thick that it will only just turn round
in the beater under the action of the “roll.” Owing to the construction
of the beater it frequently happens that a portion of the pulp lodges
in the corners, from which the beaterman removes it by means of a
wooden paddle, which also serves to push forward the pulp to the roll
in case the motion is inclined to be sluggish. The proportion of
water to pulp should not be too high, otherwise the beating is not so
effective; at the same time, {119} if the mass is allowed to get too
thick, imperfect circulation results.
The operation of “beating” occupies a considerable time, and consumes a
large amount of power. Cotton and linen rags naturally take longer—in
some cases as much as ten hours is given to the operation.
Esparto, on the other hand, can be sufficiently disintegrated in from
two to four hours.
Wood pulp requires very gentle beating; it is therefore necessary to
prolong the time to about six hours.
These differences in the duration and method of beating should be borne
in mind when pulps of different natures are mixed together in the same
beater, as is frequently the case. It is better, with very dissimilar
fibres, to “beat” each separately, and only to mix them in the
stuff-chests. This, however, is open to the objection that the pulps
may be insufficiently mixed.
The length of fibre to which pulps should be reduced depends to some
extent upon the kind of paper to which it is to be applied. The authors
have examined a number of papers by well-known makers, and find the
dimensions in millimetres of various pulps to be as follows:—
Fibre. Maximum. Minimum. Mean.
Cotton 1·32 0·23 0·75
Linen 1·20 0·20 0·76
Esparto 1·40 0·40 1·00
Straw 1·50 0·50 0·88
Wood 2·60 1·00 2·00
Wood and straw pulp, when imported in the form of dry sheets, may,
before being beaten, be conveniently disintegrated and thoroughly mixed
with water by means of the edge-runner described under “Broke Paper,”
p. 104, Fig. 28.
In making the finer kinds of paper, the roller bars or knives, instead
of being made of steel are made of bronze, thus any contamination with
oxide of iron is avoided. This is especially liable to take place in
case of steel knives when the beater has been allowed to stand for some
time. {120}
The inside of the heater itself is often lined with lead, a material
which is not liable to oxidize, and which can very readily be cleaned.
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