Stuffing the dressing leathers is carried out in a variety of ways and
with a variety of materials. The old process of hand stuffing employs a
mixture of tallow and cod oil called "dubbin." This is made by melting
the ingredients together and allowing them to cool with constant
stirring to a nearly homogeneous salve. The dubbin is brushed thickly on
to the flesh side of the sammed leather, which is then hung up to dry.
As the moisture dries out the oils and soft fats penetrate the leather
and leave the more solid fats on the outside. The proportions of tallow
and oil are varied with the time of year and with the method of drying,
for if the dubbin be too soft it will run off the leather, and if too
hard will not penetrate it so well.
Drum stuffing is a more modern development in which a higher temperature
is employed, about 140° F. The drum is heated up by steam or by hot air,
and the sammed goods are then inserted and drummed for a few minutes
until they are warmed. The drum is fitted with a heated funnel
containing the melted grease, which is run in through the hollow axle.
After a half to three-quarters of an hour's drumming the grease is
completely absorbed by the leather. The drumming is continued for a
while until the goods have cooled. Whilst still warm they are "set out"
to remove creases and superfluous grease. Drum stuffing is not only
quicker than hand stuffing, but also makes it possible to use the hard
fats, and so make a leather which carries more grease without appearing
greasy. Thus in drum stuffing, paraffin wax and wool fat are used, and
their penetration assisted by small proportions of cod oil or dégras. If
the leather be too wet the grease is not absorbed, whilst if it be drier
than usual the leather will take more grease, but the resulting colour
is not so good. There is also another method of stuffing which
originates from the Continent. It is known as "burning in" and involves
the use of still higher temperatures (195° to 212° F.). Wet leather
will, of course, not stand this temperature, so that it is first
necessary to make the leather absolutely dry. This is effected by drying
in stoves at temperatures up to 110°-115° F. There are two ways in which
the grease is applied. In one method the melted grease is poured by a
ladle on to the flesh side and brushed over until evenly distributed. A
second application of grease is made to the thicker parts. The hides are
then put into warm water (120° F.) for about a quarter of an hour, and
then drummed for half an hour. In the other method the goods are
completely immersed in the melted fats for a few minutes in a
steam-jacketer tank at a temperature of 195° F. After softening in water
at 120° F. the goods are drummed. "Burning in" is used for the heavier
dressing leathers such as belting and harness. It does not give good
colour, but permits the employment of still more hard fats.
REFERENCES.
Procter, "Principles of Leather Manufacture," pp. 223, 378.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account