ALL worsted and woollen yarns used for the surface of carpets, with the
exception of those whereon the colours are printed, as in Tapestry
carpets, are dyed; and fast and accurate dyeing is of cardinal
importance in carpet manufacture.
Practically all worsted yarns, and some woollen yarns, however, are
supplied to carpet manufacturers by the spinners in oil or in grease;
that is to say, still impregnated with the oil which has been put into
them in the process of spinning. The freeing of the yarn from this oil
by washing is a necessary preliminary to dyeing, inasmuch as the
presence of oil would prevent the dye liquor permeating the wool fibres.
Scouring is effected by soap and hot water, generally by machines of one
type or another. The yarn in skeins is sometimes thrown upon swifts,
which revolve over a vat of suds. The skeins are carried through the
liquor and well rinsed by the rotation of the swifts. Another method
employed is to pass the skeins, tied together in a long chain, through
vats in which they are steeped in the suds, and through rollers which
squeeze them more or less dry. Or the skeins may travel along a series
of aprons, underneath a shower, between rollers, or through bowls of
suds. The precise method adopted is not of great importance provided
that the scouring solution has full opportunity to operate upon the wool
fibres, so that the yarn is delivered ultimately free of oil and of
soap. For this reason, a final bath of pure water is desirable.
The solvents principally used are ammonia, alkali, and an alkaline soap
of some kind. Cotton-seed oil soap is generally regarded as one of the
most suitable.
The scoured yarn is now ready for dyeing, and passes, without being
fully dried, to the sticks or frames of the hand-vat or dyeing machine.
The three main considerations to be kept in view in the dyeing of
worsted and woollen yarns for carpets are levelness of colour, accuracy
of matching, and fastness of colour to light. The second and third are
matters which concern the skill of the head dyer and the quality of the
dyestuffs which he employs; the first depends upon the handling of the
yarn by the operative in the hand vat or dyeing machine; and the
essential factor, apart from the proper temperature of the dye-liquor,
is motion.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account