In spite of the expense and loss of production involved, the device
proved on the whole a real boon both to the maker and consumer of
carpets, and was sooner or later adopted by practically all
manufacturers employing 3-4 wide looms. It placed those who utilised it
in a better position to compete with Eastern carpets, and it has thereby
contributed in no small degree to the artistic development of the carpet
trade. Indeed, it may almost be said to have saved the life of the
narrow loom, in view of the remarkable evolution and consequent
competition of the wide loom, to which further reference will be made
later.
In recent years it has been turned to a notable development in the art
of carpet making; the production of medallion breadth squares. This
involves the exercise of the greatest ingenuity and skill on the part of
the designer, heavy expense in respect of card-cutting, and the greatest
care in weaving and finishing. When completed, a medallion square is a
triumph of technique. The number of sizes available is obviously
limited; but a carpet of each size is absolutely perfect in design,
matching everywhere, as well as if made laboriously by hand, instead of
being the product of machinery and brains.
Coming back once more to the final stages of finishing, though the roll
of carpeting, body, border, or stair, is complete and ready for the
market when it is rolled and papered, this is not the case with the
breadth square, which has so far been treated in the same way. The
square, or series of squares, which are still in a continuous roll, are
cut up into their proper lengths, matched, and sorted. They are then
passed to the sewing room, to be made up into complete carpets. Hand
sewing has been superseded in most factories by mechanical sewing, by
hand or electric power, for which Messrs. Singer supply a very efficient
machine. In the larger power machine made by this house, the breadths to
be sewn together are clipped face to face with flush edges, and
stretched in the frame of the machine in such a way that the moving part
of the mechanism runs along over the two edges and sews them together.
The ends of the carpet, top and bottom, are then turned over and hemmed
by hand or machine. The carpet is then fastened to the floor, face
downwards, and the seams are damped and then pressed with a heavy heated
iron. If these operations have been properly performed, and if the edges
of the breadths are good, the seams of the carpet will be barely
visible. The carpet is then finished, though some manufacturers prefer
to stretch their carpets by attaching them tightly to a frame, and
leaving them for some hours.
From the sewing room the carpets pass to the stock room or the packing
room.
CHAPTER VI
WILTON
Public-domain text, read in full here on John Shaqi.
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