WILTON carpeting is similar in manufacture in many respects to Brussels.
The loom is practically the same for both fabrics, convertible from one
to the other without much difficulty or expense. The preparation of
yarns for worsted pile, chain, stuffer, and weft is substantially
identical, while most of what has been said with regard to weaving and
finishing operations applies no less to Brussels than to Wilton.
The essential differences are two—a major and a minor one. In the first
place, the loops of worsted yarns are cut, so that the character of the
surface is velvety instead of smooth and ribbed. This is effected by the
use of a narrow wire ending in a knife blade, which blade stands outside
the fabric when the wire is inserted, but severs the loops of worsted
when the wire is withdrawn.
The second difference, which, however, does not apply to all grades of
Wilton carpet, is that for the sake of holding down the pile more
securely, there are three shots of weft to each row of pile, instead of
two. This is effected by an adjustment of the gear and harness motions,
in such a way that the lash or shed of worsted selected to form the
pattern does not rise alternately with the shed of the chain, but once
in every three picks of the shuttle or beats of the sley.
The cutting of the yarn, resulting as it does in exposing to view the
ends instead of the sides of the wool fibre, gives a richer and softer
surface effect both in appearance and in feel, while the treble weft
shot makes a better weave and a firmer fabric. Generally also Wilton
carpeting is woven closer, with more rows to the inch, than Brussels,
which necessitates, incidentally, the use of thinner wires.
The standard best or Super Wilton carpet is 256 pitch, with a beat-up of
10 to the inch, woven with a wire about 3/16 in. high; a linen weft is
used, and a stuffer of bump. Five frames of worsted are generally
employed. This is an excellent carpet for dining and drawing rooms,
theatres, show rooms, and restaurants, and will wear well. Several
better qualities are made, however; and the fabric lends itself readily
to fine and luxurious effects. Wires are used occasionally as high as
3/8 in. or more.
[Illustration: Fig. 6
SECTION OF FIVE-FRAME WILTON
A, Chain; B, Pile warp; C, Stuffer warp]
Depth of pile, however, is not the highest desideratum in a Wilton
carpet; and the most notable development of recent years in the fabric
has been in the direction of a fine, closely woven fabric with no
excessive wool surface. These fine Wiltons are made 256 pitch, 12 or 13
shots per inch, and are generally 2-shot, with chain, stuffer, and weft
of cotton. Neither depth of pile nor weight is aimed at, but fineness
and smoothness of surface and artistic effect; and their great
popularity in spite of the present high price seems to indicate that
they have justified themselves. At the present time most manufacturers
of Wilton produce a fine Wilton quality of this nature.
Public-domain text, read in full here on John Shaqi.
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