The tufting carriages are then placed, in the correct rotation so as to
form the pattern, upon a pair of endless chains, which are actuated by
the driving mechanism of the loom in such a way as to have an
intermittent motion so that, when each spool is in position to make its
row of tufts, the chains remain at rest long enough for the spool to be
removed from them, lowered for the tubes to enter the warp threads; for
the tufts to be cut off, and the spool to be replaced on the chains.
Each spool with its set of tubes and carriage, therefore, is so set in
the chains that it can be automatically detached at the right moment and
brought into position to form its successive line of fur. The mechanism
that effects these ingenious movements is too complicated to describe
here. It is an object lesson as to what variable and intermittent
motions can be produced by combinations of cams, bowls, levers, rods,
etc., while it gives the Axminster loom the distinction of being
probably the most ingenious of all carpet looms, subject perhaps to that
remarkable piece of mechanism, the Jacquard, not being regarded as
exclusively part of a carpet loom.
When the spool reaches the lowest point in the path of the double chain
which carries it, a few inches above the fell of the cloth, it is nipped
by an arm from each side, and conveyed downwards in such a way that the
tubes with the ends of the tuft yarns projecting are made to enter the
spaces between the upper shed of the chain warp with a slight sweeping
movement from the front to the back. This has the result of trailing the
ends of the yarn close to the fell of the cloth and the last row of
tufts, and leaving a space below the upper shed of the chain, so that
the weft-carrying needle is able to insert a double shot above the
middle of the exposed lengths of tuft yarn.
The tufting tubes are now lifted out of the shed, and somewhat forward
towards the fell of the carpet, so as to double the tuft round the
binding shot. At the same time the sley comes forward, presses against
the tuft yarns and the weft enclosed by them, and carries them up to the
breast comb and the fell of the carpet. With the tuft yarns and the
spool in position, another shot of weft is inserted, either with or
without a change of the warp shed, as the case may be, to assist in
holding fast the row of tufts in the carpet. The tufting carriage and
tubes are then lifted high enough to draw off a sufficient length of
yarn to form the next row of tufts in the following repeat. The tufts
are then cut by the meeting of two broad knives, which come together at
the level of the surface of the carpet with a scissor-cutting motion.
The spool and carriage are then replaced in the chains, moved one step
forward; and the succeeding spool is brought into position.
Public-domain text, read in full here on John Shaqi.
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