It may be desirable to mention a different method of inserting the tuft
yarn. In this case the spool is detached from the chain and made to
descend almost straight, turning about 60° out of the vertical towards
the back of the loom just as the tubes enter the warp shed. This has the
effect of turning the free ends of the tufts somewhat upwards. The spool
is then turned again so that the tubes are vertical, and are brought
close against the fell of the cloth. The binding weft is then inserted,
and the sley comes forward to carry the tufts up against the breast. At
this stage, a toothed comb, made in two parts, one working over the
other, comes up from below the breast to turn upwards the loose ends of
the pile through the warp, one part of the double comb, called the dummy
comb, slipping over the other so as to clear any tufts which might be
pulled down on to the back. Then the second binding weft is put in,
behind the tufts; and at the same time the tufts are cut. There is
another beat-up of the sley, and the bottom weft is inserted. This
completes the cycle; the warp chains change; and the process is
repeated.
An alternative fashion of cutting to the double scissor or guillotine
knives is sometimes employed, a circular knife in front engaging against
a fixed straight knife at the back. This system has the advantage that
the knives have not to be kept sharp, though they must be very
accurately adjusted.
The weft motion is another ingenious piece of mechanism. The weft is
inserted in the warp shed by a needle about 5/8 in. in diameter,
entering from the right-hand side of the loom. The jute weft is conveyed
from a ball, tensioned by suitable springs, and threaded through the eye
of the needle. It is obvious that the weft shot must be double, and also
that it would not stay in the shed after the withdrawal of the needle,
unless it were caught in some way at the left hand of the loom. This is
effected by a small shuttle carrying the edge-thread. This shuttle is
similar to a sewing machine shuttle, but larger, being about 3 in. long
and 1 in. in diameter. It runs backwards and forwards in a semicircular
shuttle-race, and is so adjusted that it passes under a notch near the
end of the needle, and over a loop of the weft, carrying the edge-thread
through the loop, and holding it taut while the needle is receding in
such a way as to prevent the weft slipping back, and to make a good
selvedge to the carpet. When it is desired to use two different weft
threads, the needle has an open eye, or hook near its end, instead of
the ordinary eye, and the two wefts in turn are presented to this eye by
a rocking eyeletted weft-carrier, so that the needle picks up the weft
just before it enters the shed.
Public-domain text, read in full here on John Shaqi.
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