For a 3½ or 4 per inch Chenille carpet, of average quality, two shuttles
will be used, one carrying the jute binding weft, and the other the fur.
There are four picks of jute weft to one of fur, and at the end of the
fifth pick the loom stops automatically with the chain and stuffer
horizontal, and the catcher warp forming a shed, under which the fur has
just been carried. The weavers, two to each wide loom, will then set the
fur, taking care that it matches correctly against the last fur shot,
and that the pile points upwards. They will also lightly comb up the
fur, so that it beds against the last shot, and the catcher threads
settle down neatly through the pile. This done, the loom is re-started:
the first beat of the sley pushes the fur shot home, and the next four
jute shots are put in.
For closer weaves than 4 per inch, two jute weft shots may suffice,
while heavy woollen-backed carpets are produced by the employment of a
shuttle carrying a woollen weft.
In the case of heavy-backed carpets, the double shed is usually
employed, the adjoining chain ends rising alternately, so that they show
on the back in diagonal lines.
The object of a float warp, which rises a little above the level of the
stuffer warp just when the fur shot is being woven, is to support the
fur shot, and give a fuller and more level effect to the carpet.
There is another method of inserting the weft adopted in looms of a
different make, whereby it is carried between the catcher and the other
gears by a travelling arm, which leads the fur from a basket or can in
which it is placed loose. This has the advantage of enabling a long
length of fur to be woven, while it also avoids the crushing of the fur
which results from its being wound on to a cop. With this method the
catcher beam is placed high up in the middle of the loom, and the sley
is made of stronger reeds, open at the top to allow the catcher warp
ends to descend between them.
From the loom the complete carpet passes to the finishing room, where it
is picked back and front, brushed, steamed, combed, and shorn; all these
processes tending to fill out and level the surface. It is then passed
or examined for any defects that may have escaped notice in the first
mending. The ends of the carpet, which are woven without fur, are turned
over and hemmed, preferably by machine. The carpet is then subjected to
a final scrutiny before being swept, rolled, and dispatched to the
packing room or warehouse.
Public-domain text, read in full here on John Shaqi.
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