To start the machine, the footboard is pressed down, the slide
consequently lifted and held in position by a hook which catches on the
framework. By an inclined collar J, on the centre of the lever H (Fig.
11), the friction pulley and plate are pressed into contact and the
machine is in motion. When an end breaks, the hair-pin drops between
the nip rollers, pressing the loose one away from the other, therefore
by means of the upright lever already referred to knocking off the
catch H (Fig. 10). As soon as this is done the slide drops, and with it
the lever O. The inclined collar relieves the pressure on the friction
plate and the machine stops. The attendant pieces the broken end which
is thus brought under his or her notice.
Beam warping machines are of various sizes, the most common being for
504 bobbins, the width being 9/8ths, or 54 inches between the flanges
of beam. Other widths, of course, are in use, from 44 to 108 inches.
The waste of yarn, in the preparatory processes, indeed in all
departments of mill work, is extremely important, and should be kept at
as low a percentage as possible. At the winding frame the total waste
should be 1 to 1-1/4 per cent., varying with the count and quality of
yarn, and the total waste of warp yarn throughout the mill should not
exceed 1-1/2 per cent. at the most.
For the purpose of measuring the length of yarn on the beam, each
warping frame is supplied with a roller half-a-yard in circumference,
round which the yarn passes; on the end of this roller is a worm
driving a worm wheel B, of 54 teeth; on the stud carrying B is a
second worm C, driving a worm wheel of 132 teeth. The worm only takes
one tooth at each revolution, therefore a complete revolution of
the first worm wheel represents a length of 27 yards having passed
the measuring roller; this is equal to one tooth only on the second
wheel B; therefore, a complete revolution of the latter means 3564
yards--technically called a wrap--1/2 × (54 × 132)/(1 × 1) = 3564. If a
warp contains 4 wraps and 7 teeth, it is 14,445 yards long - 4 × 3564 +
(7 × 27). For other warping calculations see Chapter IX.
The faults in beams are principally, bad, or no piecings, soft places
caused by fine threads, or ends unevenly distributed in the combs, or
by crooked flanges.
Where dhooties and other striped cloths are made, the warper has to be
provided with a sheet showing how the coloured yarn is “laid in” at
the side. This will be described under the heading of Dhooties. Where
possible, all the coloured yarn is placed on one beam of the set,
leaving the other beams all “grey,” as the undyed yarn is termed.
In any case of warping two counts of yarn on one beam, whether coloured
or grey, allowance must be made for the different diameters of the
threads.
SECTIONAL WARPING.
[Illustration: PLATE III.--SECTIONAL WARPING FRAME.
_To face pp. 28 and 29._]
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