Where a warp is composed of two or more different counts of yarn,
or where a ball warp is required without having recourse to the
old circular warping mill, it is usual to use a sectional warping
frame--Plate III.
As its name indicates the beam is warped in several sections called
“cheeses,” of the usual diameter, but only about five inches in width.
Several of these sections are afterwards slid on a bar, compressed at
the ends and treated in the usual way. If required to be made into a
ball, the ends are gathered into a loose rope and coiled in a balling
machine. This latter method is generally adopted in those spinning
mills where the yarn is warped by the spinner and sold in the ball. The
sectional mill is a diminutive beaming frame of 400 bobbins running at
a high speed. The yarn is warped on a square block between two circular
plates, and when doffed is flangeless, thus necessitating careful
treatment.
There is an interesting piece of apparatus attached to these machines
for making all the cheeses of a uniform diameter when a certain fixed
length has been wound on, and the increase of diameter is regulated
automatically by the increment of length. The advantage of this is
obvious when using two counts, say 30’s and 40’s, the warp in each case
being, say, 1200 yards long.
If the diameter of warp were not regulated in any way, and the same
strain placed on the yarn, the 30’s warp would be of greater diameter
than the 40’s, or if of the same diameter the 40’s would be softer.
To obviate this a standard cheese is made; and in making it, the
attendant releases the setting lever, and allows the stud to move
freely in the vertical slot. With it is also released the scale lever,
and the other parts which control the presser. A required length of
warp is wound on the section block, say the length of a cut, which is
indicated by the measuring roller, and the movement thus made by the
presser is shown by the movement of the stud in the vertical slot. The
hand-wheel is then turned until the stud has returned to its former
position opposite the recess in the back of the slot. The position
of the nut is then noted on the front scale, and tightened up by the
handle shown. The setting lever is now brought forward, and the stud
resumes its normal position in the recess, and the setting operation
completed. In order that each succeeding section may be the exact
size and length of its predecessor, the only attention necessary by
the warper is to see that the revolution indicator points to the same
figures. Thus, when all are run off together, their sizes diminish at
an equal rate.
This machine is taking the place of the warping mill in the cotton
trade, especially for coloured work.
BALL WARPING ON THE WARPING MILL.
Public-domain text, read in full here on John Shaqi.
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