_For Medium Sizing_, say 50 per cent.--Flour, clay softener and
chlorides are used--say flour 480lb., clay 224lb., tallow 60lb.,
chloride of magnesium (so-called anti) 5 gallons, zinc 2 gallons, soda
8lb., water 150 gallons in all. It is mixed as described for 100 per
cent.
For 100 per cent.--1lb. of size for 1lb. of warp. Similar ingredients
are used, but different proportions. Flour 560lb., clay 560lb., tallow
130lb. (or other softener), chloride of magnesium 20 gallons, chloride
of zinc 10 gallons, soda 10lb., and blue.
The flour is steeped alone for three weeks, at the end of which
time the zinc is added to it with soda and boiled, then the other
ingredients, which had been previously heated in the boiling pan, are
lowered into the flour and the whole boiled together.
For 150 per cent. put still more clay and magnesium to the same
quantity of other substances, adding some specially prepared softening
grease, or adhesive size mixture.
The mixing of size requires constant care and supervision; for
variations in the quality of materials, in the weather, or in time
of storage or steepage necessitate changes in the proportions of
ingredients to obtain correct and unvarying weights.
SIZING MACHINERY.
The slasher is the machine generally used for applying the size to
the yarn; the usual name for the process is taping, a word derived
from the old tape frame in use 30 years ago, and handed down to its
successor, the slasher. One sizing frame is required for 300 looms,
the width of the frame being adapted to the size of beam required for
the loom; this is a few inches wider than the cloth. A common size is
a 9/8; this makes warps 54 inches wide between the flanges, the drying
cylinder face being 60 inches wide; a 6/4 is 60 inches beam and 66
inches on face; an 8/4 = 78 inches and 84 inches respectively.
A sizing frame is of great length, and in three portions--at the back
the creel, in the centre the drying, and in front the headstock. (See
Plate IV.)
[Illustration: PLATE IV.--SLASHER SIZING MACHINE. _To face p. 40._]
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