Supposing a warp is required of 2480 ends--three beams, each 504, will
be taken together with two of 484 each; these are placed in the creel
in two levels, and the narrower ones are placed at the back. If they
were in front of the broader ones the sheet of warp would overhang the
narrow beams. The ends are gathered in one sheet, the layers from the
hinder beams passing over the top beams and under the bottom ones, all
leaving the creel after passing under the foremost beam and travelling
into the sow box. Two contiguous boxes or troughs are used for holding
the size--the one farther from the creel, called the size box,
receiving the mixture directly from the beck, a regulating valve being
fixed on the inlet pipe to prevent the box becoming too full. The sow
box is the larger one, and receives the size from an aperture in the
bottom of the size box, as well as from a separate pipe. In the bottom
of the sow box is fixed a boiling pipe of elliptical form, perforated
with small holes, through which steam is forced into the size, causing
it to boil, and thus always be in the fittest state for application to
the yarn. At about half the height of the box two pairs of rollers are
fixed, the back pair having the bottom one of wood, and the top one
of iron, covered with flannel and cloth; the front bottom roller, or
finisher, is of copper, having resting on it a heavy iron one, likewise
covered with several layers of flannel and two of cotton cloth. On the
firm and even surface of these rollers depends, to a great extent, the
quality of the sizing. Between the wooden roller and the end of the
box nearest the creel is a copper immersion roller, its use being to
lower or raise the warp in the size by means of a rack and pinion. The
warp ends coming up from the beams pass under the immersion roller,
thus being soaked under the surface of the boiling size, thence between
the first and second pairs of rollers--the object of these being to
press out all superfluous size and imbed into the thread that which is
required. Immersing the thread deeply is advantageous for heavy sizing,
although, by simply dipping it, the fluid only attaches itself to the
outside of the thread. Better results could be obtained by pressing the
yarn whilst under the surface. An example of the hollow india-rubber
ball illustrates this. If a punctured or slit ball be immersed in
water, without pressure, little or no fluid enters it; but if, whilst
under, it is squeezed, the air is expelled, and, on expanding, the
surrounding water enters, filling the cavity. Similar results can be
obtained by expelling the air from the interstices of the yarn whilst
under the size, and patents have been taken out for suitable apparatus.
This point is worthy the attention of machinists. Unless well boiled,
size retains a granular nature, causing faulty cloth; to obviate this,
many machinists insert between the size beck and the sizing frame an
Public-domain text, read in full here on John Shaqi.
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