In some iron works moulds of pressed steel carried on an endless chain
are used instead of sand floors. The chain carries them past the mouth
of a trough full of melted iron. They are filled, borne under water
to be cooled, and then dropped upon cars. A first-class machine can
make twenty pigs a minute.
[Illustration: IN THE STEEL FOUNDRY
It is a dangerous business to visit a steel mill. Tremendous kettles
travel overhead on huge cranes, hot metal flows from unexpected
places, and there is a constant glow and steam and roar everywhere to
confuse the unwary.]
Most of the iron made in blast furnaces is turned into steel. Steel
has been made for centuries, but until a few years ago the process was
slow and costly. A workman's steel tools were treasures, and a good
jackknife was a valuable article. Railroads were using iron rails.
They soon wore out, but at the suggestion to use steel, the presidents
of the roads would have exclaimed, "Steel, indeed! We might as well
use silver!" Trains needed to be longer and heavier, but iron rails
and bridges could not stand the strain. Land in cities was becoming
more valuable; higher buildings were needed, but stone was too
expensive. Everywhere there was a call for a metal that should be
strong and cheap. Iron was plentiful, but steel was dear. A cheaper
method of making iron into steel was needed; and whenever there is
pressing need of an invention, it is almost sure to come. Before long,
what is known as the "Bessemer process" was invented. One great
difficulty in the manufacture of steel was to leave just the right
amount of carbon in the iron. Bessemer simply took it all out, and
then put back exactly what was needed. Molten iron, tons and tons of
it, is run into an immense pear-shaped vessel called a "converter."
Fierce blasts of air are forced in from below. These unite with the
carbon and destroy it. There is a roar, a clatter, and a clang.
Terrible flames of glowing red shoot up. Suddenly they change from red
to yellow, then to white; and this is the signal that the carbon has
been burned out. The enormously heavy converter is so perfectly poised
that a child can move it. The workmen now tilt it and drop in whatever
carbon is needed. The molten steel is poured into square moulds,
forming masses called "blooms," and is carried away. More iron is put
into the converter, and the work begins again.
Public-domain text, read in full here on John Shaqi.
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