The Bessemer process makes enormous masses of steel and makes it very
cheaply; but it has one fault--it is too quick. The converter roars
away for a few minutes, till the carbon and other impurities are
burned out; and the men have no control over the operation. In what is
called the "open-hearth" process, pig iron, scrap iron, and ore are
melted together with whatever other substances may be needed to make
the particular kind of steel desired. This process takes much longer
than the Bessemer, but it can be controlled. Open-hearth steel is more
homogeneous,--that is, more nearly alike all the way through,--and is
better for some purposes, while for others the Bessemer is preferred.
Steel is hard and strong, but it has two faults. A steel bar will
stand a very heavy blow and not break, but if it is struck gently many
thousand times, it sometimes crystallizes and may snap. A steel rail
may carry a train for years and then may crystallize and break and
cause a wreck. Inventors are at work discovering alloys to prevent
this crystallization. The second fault of steel is that it rusts and
loses its strength. That is why an iron bridge or fence must be kept
painted to protect it from the moisture in the air.
If all the iron that is in use should suddenly disappear, did you ever
think what would happen? Houses, churches, skyscrapers, and bridges
would fall to the ground. Railroad trains, automobiles, and carriages
would become heaps of rubbish. Ships would fall apart and become only
scattered planks floating on the surface of the water. Clocks and
watches would become empty cases. There would be no machines for
manufacturing or for agriculture, not even a spade to dig a garden.
Everybody would be out of work. If you wish to see how it would seem,
try for an hour to use nothing that is of iron or has been made by
using iron.
VIII
OUR GOOD FRIEND COPPER
Where did rocks come from?
Some were deposited in water, like limestone and like the shale and
sandstone that lie over the strata of coal. Others were made by fire,
and were thrown up in a melted state from the interior of the earth.
Such rocks are the Giant's Causeway in Ireland and the Palisades of
the Hudson River. They are called "igneous" rocks, from the Latin word
_ignis_ meaning "fire."
When the igneous rocks were thrown up to the surface of the earth,
they brought various metals with them. How the metals happened to be
there ready to be brought up, no one knows. Some people think they
were dissolved in water and then deposited; others think that
electricity had something to do with their formation. However that may
be, metals were brought up with the igneous rocks, and one of these
metals is copper.
Public-domain text, read in full here on John Shaqi.
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