_Die Forging._--The smith operating by hand uses the above methods only.
There is, however, a large and increasing volume of forgings produced in
other ways, and comprehended under the general terms, "die forging" or
"drop forging."
Little proof is needed to show that the various operations done at the
anvil might be performed in a more expeditious way by the aid of
power-operated appliances; for the elementary processes of reducing, and
enlarging, bending, punching, &c., are extremely simple, and the most
elaborate forged work involves only a repetition of these. The fact that
the material used is entirely plastic when raised to a white heat is
most favourable to the method of forging in matrices or dies. A white
hot mass of metal can be placed in a matrix, and stamped into shape in a
few blows under a hammer with as much ease as a medal can be stamped in
steel dies under a coining press. But much detail is involved in the
translation of the principle into practice. The parallel between coining
dies and forging dies does not go far. The blank for the coin is
prepared to such exact dimensions that no surplus material is left over
by the striking of the coin, which is struck while cold. But the blank
used in die forging is generally a shapeless piece, taken without any
preliminary preparation, a mere lump, a piece of bar or rod, which may
be square or round irrespective of whether the ultimate forging is to be
square, or round, or flat or a combination of forms. At the verge of the
welding heat to which it is raised, and under the intensity of the
impact of hammer blows rained rapidly on the upper die, the metal yields
like lead, and flows and fills the dies.
Herein lies a difference between striking a coin and moulding a forging.
A large amount of metal is squeezed out beyond the concavity of the
forging dies, and this would, if allowed to flow over between the
joints, prevent the dies from being closed on the forging. There are two
methods adopted for removing this "fin," or "flash" as it is termed, one
being that of suppression, applicable to circular work, the other that
of stripping, applied to almost all other cases.
The suppression of fin means that the circular bar is rotated in the
dies (fig. 14) through a small arc, alternating between every few
blows, with the result that the fin is obliterated immediately when
formed, this being done at the same time that reduction of section is
being effected over a portion or the whole of the bar.
Public-domain text, read in full here on John Shaqi.
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