Second, the machine was superabundantly strong and substantial in every
part.
Third, it was made with absolute mechanical truth.
Fourth, the speed was splendid.
Fifth, the blow was peculiar. In the Hastings machine the cutting-tool
was driven into the stone. In mine it rested on the stone and was
moved back horizontally by the feed. This changed slightly the angular
position of the tool-holder, so that the blow was received by it at
the lower edge of its back. This gave to the tool a motion forward and
_upward_, so that the vertical effect on the stone was trifling.
This was the vital feature of my improvement, and that in a double
sense; for it was only by convincing my associates beforehand that a
machine operating in this manner could not break the stone that I was
able to obtain their financial support.
Sixth, the two-faced hammer saved the stone from all unnecessary force
of the blow.
The final cause of its success was the two-table system. The two
operations of setting and cutting occupied each about the same time,
and twenty tables each averaging thirty square feet of surface,
measured after being squared up, were easily finished in a day of ten
hours.
A description of some of the constructive methods employed by me may be
interesting:
The bar of steel which was to be made into six separate tool-holders
had to have eighteen sockets mortised in it. These were 1 inch square.
I had made the tools with square shanks so as to insure their proper
position. These mortises must be absolutely in line and of equal depth.
These objects were accomplished as follows: A cast-iron angle-bar with
planed surfaces was first bolted on the table of the drilling-machine,
and for drilling the holes the bar of steel was kept in contact
with this angle-bar. A uniform depth was insured by employing a
bottoming-drill with a collar formed on the shank. The drilling was
finished when this collar rubbed on the steel bar.
Public-domain text, read in full here on John Shaqi.
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