From Paper-mill to PressroomWheelwright, William Bond
Philosophy
From Paper-mill to Pressroom
Wheelwright, William Bond
Papermaking
FINISH.--In running through the calenders the damper portion will
take a higher finish. It may even be so damp as to cause a blackening
or crushing of the paper; whereas, if the moisture is sufficiently
evaporated from this streak, the rest of the paper may be so dry that
it will not finish smoothly enough.
On the other hand, there are cases where the pressing and drying may be
perfectly uniform, but the whole web vacillates from being too dry to
being too moist, while between times the manipulation is exactly right.
The result, obviously, will be a variation in finish over the whole
width of the paper instead of over a portion. Moreover, too much drying
makes the paper fuzzy and likely to become wavy, besides weakening the
fibers.
Another result of uneven pressing is to make the paper thinner where
the pressing is hardest. Such a defect is quite obvious in a pile of
paper, as the top will not be as level as it would be in paper that is
uniform in thickness throughout.
Assuming that the paper is perfect as it leaves the driers there is
still a chance that one or more of the calender rolls may get out of
true, especially when starting a run after they have been idle long
enough to get cold. Under such conditions they often heat up and expand
unevenly so that the pressure is harder in some sections than in
others. The result is a thin streak in the paper. Whether the thinness
be caused by poor pressing or calendering, it can easily be detected
in a roll of paper, as the thin streak makes a soft spot in the roll
which can quickly be located by tapping the roll all the way across. A
muffled rather than a ringing sound discloses soft places.
This defect, if bad, may cause considerable trouble on a web press, as
no amount of manipulation will make the paper draw evenly as it runs
into the press if the edge of the roll is slack.
Occasionally, segregated areas in paper are found to vary in finish,
and when these do not run in continuous streaks they may often be
caused by the felts which carry the paper through the press rolls
having become clogged up in spots so that the water can not pass out
evenly from the paper through the felt. This must be guarded against by
occasionally stopping the machine and washing the felts, or changing
them, as the occasion dictates.
Such damp spots in the paper crush in the calendering and make
blackened areas in the paper. Uneven drying may also have been
occasioned by slackness of the drier felt which holds the paper
against the driers. In sheeting the cheaper grades of book paper it is
customary to cut off from a number of rolls simultaneously, which often
accounts for a variation in finish or bulk in sheets from the same case.
Public-domain text, read in full here on John Shaqi.
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