From Paper-mill to PressroomWheelwright, William Bond
Philosophy
From Paper-mill to Pressroom
Wheelwright, William Bond
Papermaking
Of course, when any of these symptoms appear it is the duty of the
men on the machines to correct them, and in the continuous course of
paper-making it is inevitable that felts become filled up and require
washing or changing, or that the variations of consistency in the stuff
should call for some form of regulation. Stuff which runs too moist on
the wire will often “crush” under the couch roll, producing a curdled
appearance. Stuff run with insufficient water will not form evenly. The
skilful machine-tender avoids these extremes.
TRADE CUSTOMS.--In recognition of the many variable elements in
paper-making, trade customs have been established, such as allowances
for a normal variation in the weight of paper above or below the
nominal ream-weight, and reasonable allowance should be made for normal
variations in other characteristics.
Eternal vigilance and alert judgment are certainly required for setting
high standards in the manufacture of paper. It is a matter of common
observation that mills using practically the same raw materials vary
widely in their reputation for uniformity and excellence of product.
The reason for this is to be found in the human element.
CALENDER DEFECTS.--A number of difficulties may arise from much less
excusable causes than those mentioned. For example, the paper sometimes
may run slack through the calenders, with the result that it wrinkles
and cuts in diagonal jags called “calender cuts.”
Sheets containing such defects sometimes elude the finishers, and on
the printing-press such a sheet may crack and go around one of the ink
rollers. On a web press the trouble from such a defect would be even
worse, causing breaks and necessitating delays on the press. It is more
difficult to exclude calender cuts from roll paper, as it is not always
easy to see them in the fast-running paper, so that an occasional cut
is not an unforgivable sin.
Among other defects arising on the calenders are little scarlike
depressions in the paper, made by small scraps of paper which have
become lodged on a calender roll and are embossed into the web at each
revolution of the roll.
HOLES, DIRT, ETC.--In very light papers, holes are sometimes found,
the most likely cause of which may be picking under the dandy roll or
grease spots on the wire cloth. Of less frequent difficulty are the
so-called pinholes, caused by sand or grit, while slime spots, or spots
caused by slight bundles of fibers, are also occasionally noticed.
Dirt and specks originate from careless handling of rags or paper
stock, and are also derived from shives of undigested wood in the
wood-pulp.
Streaks in the paper may originate from a crease in the wire, and
mottled effects denote some fault in the handling of the paper in the
wet stages of making.
Public-domain text, read in full here on John Shaqi.
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