Many colouring oxides give more brilliant tints with glasses made from
the silicates of potash and lime than if used in glasses composed from
silicates of lead and soda. For many colours the lead glasses are
preferred. In colouring the batches, the colouring oxides must be
intimately mixed with the batch materials before fusion, more especially
in the preparation of the pale tints, where only small quantities of
colouring are necessary. It is a well-known fact that careful mixings
give good meltings, for then the materials are more evenly distributed
and uniformly attacked during the melting. Careful and exact weighings
are necessary when using colorific oxides, and a pot is kept for each
respective colour melted, so that the different colours and crystal
glasses do not get contaminated with each other. When open pots are used
for colours, the colour pots should be kept together in one section of
the furnace, so that whilst melting, especially during the boiling up of
the batches, the colours do not splash over into the other pots
containing crystal metal.
As a rule, smaller pots are used for coloured glass; generally they are
only a third of the size of crystal melting pots. When this is so, they
are set together under one arch of the furnace, and the workman informed
which pots contain the respective colours. All colour cuttings and
scraps should be kept separate from other cullet for re-use. Coloured
glasses are expensive, and no waste of glass should be permitted.
=Artificial Gems.= In the manufacture of the glasses for imitation
“paste” jewels, every effort is made to procure pure materials and
colorific oxides. The base for making artificial gems is a very heavy
lead crystal glass termed “=Strass paste=,” which gives great brilliancy
and refraction. The composition of such a paste would be: Best white
sand 100 parts, pure red oxide of lead 150 parts, dry potash carbonate
30 parts. These should be thoroughly well melted until clear and free
from seed, and the molten mass ladled out of the pot and quenched in
cold water, or “de-graded.” This assists in making the paste
homogeneous. After repeated melting and de-grading, the paste or cullet
is collected, dried, and crushed for use in making the coloured pastes.
Usually, this strass metal is melted in small, white porcelain crucible
pots holding about 5 to 10 kilogrammes of the metal and heated in a
properly regulated gas and air injector furnace. The coloured paste is
kept in fusion for a whole day, after which it is slowly cooled and
annealed within the pot, and the gems cut from the lumps of glass thus
obtained. The following are some of the compositions used in the
preparation of the respective gems.
=Opal.= Powdered strass paste, 1,000 parts; white calcium phosphate, 200
parts; uranium yellow, 5 parts; pure manganese oxide, 3 parts; antimony
oxide, 8 parts.
=Ruby.= Powdered strass paste, 1,000 parts; purple of cassius, 1 part;
white oxide of tin, 5 parts; antimony oxide, 10 parts.
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