The fusion point of the mixture should not be less than Cone 32, or
1710° Centigrade.
Strong fire-clays are those coarser and harder grained, and are usually
more silicious and less plastic than the mild fire-clays. Mild
fire-clays are very fine-grained, plastic, and easily weathered clays.
They act as the binder portion in fixing the burnt grog used in
pot-clays.
The raw clays should be ground very fine and separately from the burnt
clays. The ground burnt should be crushed from hard and well-burnt
fire-clays, and should pass a sieve of ten meshes to the linear inch.
The mineralogical composition of the fire-clays for making pots is
important. The presence of pyrites renders fire-clays unsuitable as
pot-clays. Some indication as to the subsequent behavior of a can be
obtained by submitting it to a petrographic examination, and the usual
pyrochemical and physical tests carried out in testing refractory
materials. In this country, Stourbridge pot-clays are chiefly used for
pot-making, and so conservative are the majority of glass manufacturers
that they will not use other clays, although, in the writer’s opinion,
many better clays exist in Great Britain, and have now been introduced
and used successfully by some firms for pot-making.
Ground potsherds are selected pieces of old broken pots, cleaned from
any adhering glass. These selected pieces are crushed and ground in a
similar way to the burnt clay, and sieved to the same degree of fineness
before use.
=Plumbago= glass house pots are sometimes used. These are made from
mixtures of graphite, or plumbago, and raw . They are very refractory
and withstand the attack of very basic glasses, where such have to be
manufactured.
Pot rings are made by taking a long roll of clay about 3 in. in
thickness and shaping it around a circular frame. The two ends are
joined and finished smoothly, the frame took away, and the ring dried. A
ring is placed in each pot.
Stoppers are the lids used to close the mouth of covered pots whilst the
metal is being melted. These are made in plaster case molds by pressing
a bat of clay into the desired shape and releasing the outer case by
turning the whole upside down upon a board and lifting off the mold. An
indentation is made in the middle, forming a small hole. An iron rod can
there be inserted, by which the stopper can be lifted away from the pot
mouth whilst hot. Stoppers are burnt before use and are made in various
sizes to fit the mouths of different pots.
Public-domain text, read in full here on John Shaqi.
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