The founder, or glass melter, now takes charge of the pot, and he brings
up the mixture of batch and cullet and shovels it into the empty pot
until it is filled well above the mouth or level of the opening. The
heat of the furnace melts the batch, and after several hours it becomes
liquid and shrinks in volume so that probably only two-thirds of the
height or capacity of the pot is occupied. The pot is then again filled
with more batch materials until it is full of molten metal up to the
level of the mouth of the pot.
The furnace is kept going at its full heat until the founder, drawing a
small portion of the glass on the end of an iron rod, examines it and
finds that it is melted clear and free from seeds or bubbles of gas.
When clear, the metal is “plain,” and at this stage is in a very liquid,
fluid, and watery state, too liquid to be easily gathered. It is,
therefore, allowed to cool off by removing the stopper down and leaving
the mouth of the pot open, until the glass becomes more viscid, or of a
stiffer nature. The glass is then skimmed by dragging off any scum
present on the surface, which is due to undecomposed salts that may have
risen during the melting.
The metal is now ready for the glass blowers to begin work. Upon looking
into the pot, the ring will now be noticed floating on the surface of
the glass. This ring keeps back from its interior any further scum that
may arise whilst work is in progress. The glass blower always gathers
from within this ring, where the metal is cleanest; and from time to
time the metal within the ring is skimmed in order to keep that portion
in the best condition. When the greater part of the metal within the pot
has been gathered or worked out, the heat of the furnace is raised again
and fresh batch materials filled and the process repeated.
The time taken to melt the glass depends upon the heat of the furnace. A
gas-fired furnace will melt the batches in eight hours, but the old type
of English furnace takes much longer, usually two to three days.
------------------------------------------------------------------------
CHAPTER X
LEHRS AND ANNEALING
Public-domain text, read in full here on John Shaqi.
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