The old pot having been removed from the furnace, the glowing heat
radiates more intensely than ever into the faces of the men at work, who
endure it in relays whilst they work clearing away the old bricks and
preparing the siege for the new setting. When this is done, a gang of
men open the pot arch doors, and, placing the iron trolley under the new
pot, convey it to the opening in the glass furnace from which the old
pot has been removed. Facing the terrific heat, they struggle to push
the new pot into its place in the furnace, with the aid of crowbars, and
working in relays, in turn face the heat till at last it is got into
position. Naturally, everything has to be done in a hurry, so that the
new pot may not be chilled before it is got into the furnace by being
exposed too long to the outside air. The whole work proves very
exhausting to the men, as there is little protection from the heat.
After the pot is set in its place, the trolley is brought away and the
wall of bricks rebuilt up in front of the pot to protect it, clay being
daubed over the exterior of the brick wall to prevent any inrushes of
air, which would cause the pot to crack by finding a way through the
joints in the brickwork.
The furnace, during these operations, is driven and worked to its full
capacity, so as to allow for the very considerable loss of heat which
takes place whilst the opening is being made and the pots removed.
The above is a description of the usual method of pot setting. In more
modern and up-to-date works a travelling chain screen is used. This
screen is like a curtain of loose chains, which is adjusted to hang in
front of the open arch of the furnace and protects the workmen from the
fierce heat. At the same time it permits the workmen to see and carry
out the work of pot setting with greater ease and convenience. In using
this screen arrangement whilst setting, the pot is pushed through the
chain screen, which closes upon it after it has passed through. The
workmen are thus enabled to get closer to their work by manipulating the
crowbars through the screen as the heat is not radiated full upon them.
The newly set pot is allowed to stand empty in the furnace for a day or
two to regain heat before it is filled with batch. It is first glazed on
the inside by a workman taking a gathering of glass from another pot and
plastering or covering the inside all round with the hot metal, which
flows down and glazes the surface of the pot, giving it a certain amount
of protection from the attack of the raw batch materials which are to be
introduced later.
Public-domain text, read in full here on John Shaqi.
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