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CHAPTER II
THE CHEMISTRY OF GLASS-MAKING AND THE MATERIALS USED
The term “glass,” in a general sense, is applied to the hard, brittle,
non-crystalline, transparent, opaque or translucent vitreous substance
which results from fusing silica with active mineral solvents or fluxes,
such as the alkalies, earthy bases, or metallic oxides. Silica exists in
great abundance, in a free natural state, in the form of flints, quartz,
and sand; and in the latter form it is now most generally used for
glassmaking. When sand alkali and lead oxide are heated together to a
high temperature, the sand is dissolved by the solvent action of the
fused alkali and lead oxide until the whole becomes a molten mass of
glass. The solvent action of the alkalies, soda potash or lead oxide, is
very energetic whilst being heated, and the mass boils with evolution of
gases until, at last, the solution, becoming complete, settles down to a
clear quiescent molten liquid metal, which is quite soft and malleable,
after the nature of treacle. In this condition it is ready for working.
The time and temperature necessary for melting such mixtures vary
according to the proportions and composition of the ingredients.
=Silica=, combined with alumina and other oxides, is freely distributed
in nature in the form of clays, granites, and feldspars, which are also
available for use in glassmaking. Originally glass was made by using
crushed and ground flint stones as the source for the silica: hence is
derived the old name of “flint” glass; but now the large extensive
deposits of white sand present a much more convenient and less expensive
source, and sand has become universally used. Fine white sand is
obtained from Fontainebleau, near Paris; other sources are Lippe, Lynn,
Aylesbury, Isle of Wight, Holland, and Belgium.[2] These are the sources
preferred by crystal glass manufacturers and makers of fine quality
glass, such as chemical ware pressed glass, tube, cane, and medical
bottles, on account of their greater purity. The commoner varieties of
sand from Reigate and Bagshot and even red sand are being used in the
manufacture of the lower grades of glass such as beer bottles and jam
jars, where a greater latitude in the chemical impurities present is
permissible. Only the best and purest silica sands are used for making
cut crystal and optical glasses. In these trades the sand is always
cleaned by washing it in water to clear it from any salt, chalk, or
other impurities which may possibly be present. The sand, after washing,
is heated to redness, or “burnt,” in order to burn off any organic or
vegetable matter, and when cold it is sifted through a fine screen to
take out any coarse grains or lumps. In this prepared state, the sand is
ready for weighing out into the proportions desired for mixing with the
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