The temperature of the furnace is controlled by regulating the draught
by means of dampers in the main flues, arranged to act so as to carry
out the annealing of the glass within the furnace. The regulation of the
temperature within the furnace is of the greatest importance; if too hot
the glass dissolves the clay of the pot, and if retarded too much it
gives difficulty in freeing the metal from seeds, and plaining or fining
the glass properly. Small furnaces containing one or two pots give the
best results. These furnaces are worked on an intermittent process of
first melting the glass and then gradually cooling to anneal the glass
within the pots in mass, the furnace being allowed to die out gradually.
When cool, the pots are broken away from the glass, which is then
cleaved into lumps. Each lump is carefully examined for any defects and
the best pieces selected for re-annealing. These are afterwards ground
to the desired shape in the form either of a lens or prism. The chances
are that not many pieces of perfect glass can be obtained from each pot
of metal, and probably out of a whole pot only a fifth would be suitable
for use after the process of selection and cleaving has taken place.
In the manufacture of optical glass, batch materials are chosen that do
not differ greatly in specific gravity. Every effort is devoted to
obtain the purest materials possible; the batches are finely ground and
well mixed before melting. The glass-melting pots should be made of the
purest and most refractory obtainable in order to prevent the solution
of any impurities into the glass whilst it is melting. In heating the
pots for melting optical glasses every endeavour is made to heat them
equally all round the top, bottom, and sides, so as to dissolve all
portions of the glass evenly and completely together. At times the
melted glass is stirred with a bent iron rod encased in a porcelain
tube, and the glass agitated in order thoroughly to mix the components
whilst fusing, and keep the composition of the glass as uniform as
possible. After the metal has melted and plained clear from all seed and
cords, the pot of metal is annealed, and when cooled the glass is
extracted in lumps and examined for any defective pieces, which are
rejected. The selected pieces are afterwards ground to the desired shape
and, if necessary, re-annealed. In this process the pots being used only
once, are expensive items, and they considerably increase the cost of
production.
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