The choice and proportion of raw materials used in the production
of any given quality of optical glass is governed by the chemical
composition which experiment has shown to be necessary to yield the
desired optical properties. The composition of optical glass mixtures
cannot therefore be varied to suit the conditions of the furnace or
to facilitate ready melting and fining, so that many of the usual
resources of the glass-maker cease to be available in the very case
where their aid would be most welcome to facilitate the production of
technically perfect glass. On the other hand, the manufacturer has a
certain amount of choice as to the precise form in which the various
chemical ingredients are to be introduced into the mixture, and he
makes his choice among oxides, carbonates, nitrates, and hydrates,
according to the behaviour that it is desired to impart to the mass
during the earlier stages of fusion. The state of purity in which the
various substances are commercially obtainable also enters largely into
the question, since the greatest possible degree of purity in the raw
materials is essential to the production of glass of good colour, or
rather freedom from colour.
Since homogeneity is so essential in the finished product, very
thorough mixing of the raw materials is necessary in the case of
optical glass, and the ingredients are for this purpose generally used
in a state of finer division than is necessary with other varieties
of glass. As a rule the quantities of mixture of any one kind that
are required are not large enough to justify the use of mechanical
appliances, and very careful hand-mixing is carried out.
Although it is quite possible to obtain successful meltings from
raw materials alone, it is preferable to mix with these a certain
proportion of “cullet” or broken glass derived from a previous melting
of the same sort. The broken glass used for this purpose is first
carefully picked over for the purpose of rejecting pieces that contain
visible impurities, although pieces showing striæ are not usually
rejected. The greater part of this cullet is generally mixed as evenly
as possible with the raw materials, but a certain proportion is
reserved for another purpose, as explained below.
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