Returning to the melting process, we find that the extreme heating
required for the purpose of “fining” the glass is continued for a
considerable period of time, as long as thirty hours in some cases,
the glass being examined from time to time to test its condition as
regards freedom from bubbles. This is done by taking a small sample
of glass out of the pot and examining it to see if it still contains
bubbles. In some works this test is made by taking up a very small
gathering of glass on the end of a small pipe and blowing it into a
spherical flask; on looking at such a flask in a suitable light the
presence of even minute bubbles is readily detected. In other works a
simpler process is adopted, a small quantity of glass being ladled out
of the pot on the surface of a flat iron rod. It is allowed to cool
on the rod, and when pushed off forms a small bar of glass some eight
or ten inches long and about an inch wide; in this also the presence
of bubbles is easily detected. These test pieces are known among
glass-makers as “proofs.”
When proofs, taken as just described, have shown that the glass is free
from bubbles, the extreme heat of the furnace is allowed to abate,
and the fire-clay slabs in front of the mouth of the pot are removed.
The next step is that of skimming the surface of the glass. Since
most of the materials liable to contaminate the contents of a pot are
specifically lighter than the molten glass, they will be found floating
on the surface, and the surface glass is therefore removed with a
view to ridding the glass of anything that may have been accidentally
introduced and that has not melted and become incorporated with the
molten mass.
The next steps in the process are those of stirring the molten glass
with a view to rendering it homogeneous and free from striæ. The
stirrer used for this purpose is usually a cylinder of fire-clay,
previously burnt and heated. This is provided with a deep square hole
in one end, and it is held at first by means of a small iron bar
passed into this hole. By this means the red-hot cylinder of fire-clay
is introduced into the open mouth of the pot, and when it has attained
approximately the temperature of the molten glass it is dipped into
the glass itself, in which it ultimately floats. When stirring is to
begin, the square, down-turned end of a long iron bar is introduced
into the corresponding square hole in the upper end of the stirrer, and
by this means the fire-clay cylinder is held in a vertical position in
the glass and given the steady rotatory movement which constitutes the
stirring process. For this purpose the long iron bar just mentioned is
made to pass over a swivel-wheel, while a workman moves it steadily by
the aid of a large wooden handle. This operation is always laborious
and trying; the workman is necessarily exposed to the intense heat
radiated from the open mouth of the crucible, so that men have to
relieve each other at frequent intervals.
Public-domain text, read in full here on John Shaqi.
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