During the earlier stages of the stirring process the glass is very
hot and mobile, but the stirring is continued, with short intervals,
until the glass is so cold and stiff that the stirrer can scarcely be
moved in it at all, so that the work of moving the stirrer becomes
heavy towards the end of the operation. The actual amount of stirring
required varies according to the nature of the glass, and the size
of the pot or crucible in question. Some meltings are found to be
satisfactory after as little as four hours’ stirring, while for others
as much as 20 hours are required.
When the glass has stiffened to such an extent that it is no longer
possible to continue the stirring, preparations are made for the final
cooling-down of the pot of glass. The fire-clay stirrer is sometimes
withdrawn from the glass, but this is laborious, and entails dragging
a considerable quantity of glass out of the pot with the clay cylinder;
more usually, therefore, the stirrer is simply left embedded in the
glass.
The next object to be accomplished is that of cooling the glass as
rapidly as safety will permit until it has become definitely “set”--the
purpose being to prevent the recrudescence of striæ as a result of
convection currents or other causes which might disturb the homogeneity
of the glass. This rapid cooling is obtained in various ways; in one
mode of procedure the furnace is so arranged that by opening a number
of apertures provided for the purpose cold air is drawn in and the pot
and its contents chilled thereby without being moved. This method has
the advantage that the pot containing the viscous glass is never moved
or disturbed in any way, but on the other hand the cooling which can be
effected within the furnace itself is never very rapid, and the furnace
as well as the pot is chilled. Further when the glass has been chilled
down to a certain point this rapid rate of cooling must be arrested, as
otherwise the whole contents of the pot would crack and splinter into
minute fragments. Where the pot has been left in the furnace this can
only be done by sealing up the whole furnace with temporary brickwork
and lutings of fire-clay, leaving it to act as an annealing kiln until
the glass has cooled down approximately to the ordinary temperature, a
process that occupies a period of from one to two weeks according to
the size of the melting. Such enforced idleness of a melting furnace
is of course very undesirable from an economical point of view, and it
is generally avoided by adopting the alternative method of drawing
the pot bodily out of the furnace as soon as the stirring operation is
ended. For this purpose the temporary brickwork forming the front of
the furnace is broken down, and with the aid of a long crow-bar the
bottom of the pot is levered up from the bed or siege of the furnace
to which it adheres strongly, being bound down by the sticky viscous
mass of molten glass and half-molten fire-clay which always accumulates
on the bed of the furnace.
Public-domain text, read in full here on John Shaqi.
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