We now turn to consider, very briefly, the general design and
arrangement of some typical glass-melting furnaces. The oldest
and simplest form of furnace is, in effect, simply a box built of
fire-brick, in the centre of which stands the crucible, while a fire
of wood or coal is placed upon either side. To attain any great degree
of heat by such means, however, the size of the box or chamber and
especially of the grates in which the fires are maintained must be
properly proportioned both to the dimensions of the crucible and to
each other. The grates are generally wide and deep, while draught is
provided by means of a tall conical chimney which stands over the
entire chamber and communicates with it by a number of small openings.
In a more refined furnace, the chamber itself is double, and the flame,
after playing around the crucible in the inside of the chamber, is made
to pass through the space between the outer and inner chamber before
passing to the chimney or cone. We need not give any greater attention
to these primitive furnaces, since they are practically obsolete at
the present time. In modern furnaces the process of combustion is
carried on in two distinct stages; the first stage takes place in a
subsidiary appliance known as a “gas producer,” where part of the
heat which the fuel is capable of generating is utilised for the
production of a combustible gas; this gas passes into the furnace
proper, either direct, while it is still hot from the producer, or
after being conveyed some distance, when it is again heated up by
the waste heat of the furnace. In either case the gas is hot when it
enters the furnace proper, and there it meets a current of air, also
heated by the aid of the waste heat of the furnace. Hot gas and hot
air burn rapidly and completely, and if properly proportioned yield
exceedingly high temperatures. Seeing that in this process a part of
the heat of combustion yielded by the fuel is generated in a subsidiary
appliance and is thus lost to the furnace, it appears at first sight
somewhat surprising that this system of firing is very considerably
more efficient than the old “direct” system where the whole of the
fuel is burnt in the furnace itself. But the advantage arises from
the fact that in the newer system the fuel is handled in the gaseous
form. This has the advantage, first and most important, that the heat
escaping from the furnace in the hot products of combustion (chimney
gases) can be transferred to the incoming unburnt gas and air and
can thus be returned to the furnace. The manner in which this is
accomplished will be considered below, but it may be noted here that
in some furnaces the escaping products of combustion are so thoroughly
cooled that they are unable to produce an effective draught in the
chimney of the furnace. Another advantage of the use of gaseous fuel
is the fact that complete combustion can be obtained without the use
of so great excess of air, such as is required when solid fuels are to
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