We now turn to the second class of refractory materials used in the
construction of glass-melting furnaces, viz., those which are so
placed as not to come into contact with molten glass. Here mechanical
strength and refractoriness are almost the only considerations,
but in the roof-vaults or “crowns” of tank furnaces and also of
furnaces in which glass is melted in open pots, there is the further
consideration that the material of the bricks used shall not contain
notable quantities of any colouring oxide, since small flakes, etc.,
are apt to drop down into the molten glass, and would thus be liable to
cause serious discolouration. Such a material as chrome-ore brick is
therefore excluded. As a matter of fact, some form of “silica brick” is
in universal use. Bricks of this material, otherwise known as “Dinas
bricks” from the place of their first origin, in Wales, consist of
about 98 per cent. of silica (SiO_{2}). Pure silica cannot be baked
or burnt into coherent bricks entirely by itself, since it possesses
neither plasticity when wet nor any binding power when burnt, but an
admixture of about 2 per cent. of lime and a little alumina makes it
possible first to mould the bricks when wet and then to burn them so
as to form fairly strong, coherent blocks. These are of amply adequate
refractoriness for the highest temperatures that can be attained
in industrial gas-fired furnaces, and their mechanical strength is
sufficient to make it possible to build vaults of considerable span,
but on the other hand this material requires very gradual heating and
constant watching while the temperature is rising or falling to any
considerable extent; the reason for this difficulty lies in the fact
that silica bricks swell very markedly during heating, so that unless a
vault built of this material is given room to spread somewhat, it will
rise seriously and may even break up completely. This risk is avoided
by gradually slackening the tie-bolts that hold the vault together,
and correspondingly “taking up the slack” as the vault cools when the
furnace is let out. Sudden local heat also has a disastrous effect on
this material, producing serious flaking. For positions where intense
heat is to be borne, and at the same time mechanical strength is
required, silica brick is a most valuable material, but owing to its
chemical composition it is rapidly attacked by molten glass or by any
material containing a notable proportion of basic constituents, so that
the silica bricks can only be employed out of contact with glass.
Public-domain text, read in full here on John Shaqi.
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