In the case of pot furnaces the charging process is not so simple.
Here the first charge of raw materials has to be introduced into a pot
which has been almost entirely emptied during the working-out process,
and the temperature of the furnace has also fallen very considerably
during this time. Before new material is introduced, the heat of the
furnace must first be adequately restored. If this is not done, the
fusion of the glass takes an abnormal course and very imperfect results
arise. Further, the quantity of material introduced at one time must
be carefully adjusted to the capacity of the pot. During the earlier
stages of fusion most glass mixtures form large masses of foam, and
if the crucible has been too heavily charged this foam overflows,
with the result that valuable material is lost and the floor and
passages of the furnace are clogged with glass. A certain amount of
overflow, as well as leakage from defective crucibles, is, however,
unavoidable, and for this purpose every pot furnace is provided with a
chamber so placed that the glass will flow into it and so be prevented
from finding its way into the regenerators or other parts where its
presence would hinder the working of the furnace. These receptacles or
“pockets” must, however, be periodically cleared of their contents
from outside, and this constitutes one of the most irksome operations
connected with glass manufacture. Owing to the occurrence of foaming
and to the fact that the raw materials occupy much more space than the
glass formed from them, it is necessary to fill the pot with fresh
batches of raw materials several times, the quantity which can be
introduced decreasing each time. The number of times that this must be
done depends upon the particular circumstances, but from four to eight
“fillings” are commonly used for various kinds of glass and size of
pot. The precise stage at which a fresh batch of raw materials should
be introduced is another matter requiring careful attention. For some
purposes it is necessary to wait until the previous batch is completely
melted, while in other cases raw material may be added whilst some of
the previous batch is still floating on the surface of the glass in the
pot.
Public-domain text, read in full here on John Shaqi.
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