When work was carried out in blast furnaces with open tops the workers
engaged in charging ran considerable risk. But as the blast furnace gas
is rich in carbonic oxide and has high heating capacity these gases
are now always led off and utilised; the charging point is closed by a
cup (Parry’s cup and cone charger) and only opened from time to time
mechanically, when the workers retire so far from the opening as to be
unaffected by the escaping gas. The gas is led away (fig. 29) through a
side opening into special gas mains, is subjected to a purifying process
in order to rid it of flue dust, and then used to heat the blast, fire
the boilers, or drive gas engines.
Severe blast furnace gas poisoning, however, does occur in entering the
mains for cleaning purposes. Numerous cases of the kind are quoted in the
section on Carbonic oxide poisoning.
The gases evolved on tapping and slag running can also act injuriously,
and unpleasant emanations be given off in granulating the slag (by
receiving the fluid slag in water).
In the puddling process much carbonic oxide is present. Other processes,
however, can scarcely give rise to poisoning.
The _basic slag_ produced in the Thomas-Gilchrist process is a valuable
manure on account of the phosphorus it contains; it is ground in
edge runners, and then reduced to a very fine dust in mills and
disintegrators. This dust has a corrosive action already referred to in
the chapter on Phosphorus and Artificial Manures.
The poisoning caused by _ferro-silicon_ is of interest. Iron with high
proportion of silicon has been made in recent years on a large scale
for production of steel. Some 4000 tons of ferro-silicon are annually
exported to Great Britain from France and Germany. It is made by
melting together iron ore, quartz, coke, and lime (as flux) at very
high temperature in electrical furnaces. The coke reduces the quartz
and ore to silicon and metal with the production of ferro-silicon.
Certain grades, namely those with about 50 per cent. silicon, have
the property of decomposing or disintegrating into powder on exposure
for any length of time to the air, with production of very poisonous
gases containing phosphoretted and arseniuretted hydrogen. The iron and
quartz often contain phosphates, which in presence of carbon and at the
high temperature of the electrical furnace would no doubt be converted
into phosphides combining with the lime to form calcium phosphide;
similarly any arsenic present would yield calcium arsenide. These
would be decomposed in presence of water and evolve phosphoretted and
arseniuretted hydrogen gas. In addition to its poisonous properties it
has also given rise to explosions.
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