Nevertheless, the effect of industrial poisons on the health of workers
in chemical factories ought on no account to be made light of. The
admirable results cited are due to a proper recognition of the danger,
with consequent care to guard against it. Not only have Grandhomme
and Leymann[A] rendered great services by their work, but the firms
in question also, by allowing such full and careful inquiries to be
undertaken and published.
SULPHURIC ACID (SULPHUR DIOXIDE)
MANUFACTURE.—Sulphur dioxide, generally obtained by roasting pyrites in
furnaces of various constructions, or, more rarely, by burning brimstone
or sulphur from the spent oxide of gas-works, serves as the raw material
for the manufacture of sulphuric acid. Before roasting the pyrites is
crushed, the ‘lump ore’ then separated from the ‘smalls,’ the former
roasted in ‘lump-burners’ or kilns (generally several roasting furnace
hearths united into one system), and the latter preferably in Malétra and
Malétra-Schaffner shelf-burners (fig. 1) composed of several superimposed
firebrick shelves. The pyrites is charged on to the uppermost shelf and
gradually worked downwards. Pyrites residues are not suitable for direct
recovery of iron, but copper can be recovered from residues sufficiently
rich in metal by the wet process; the residues thus freed of copper and
sulphur are then smelted for recovery of iron.
[Illustration: FIG. 1.—Pyrites Burner for Smalls (_after Lueger_)]
Utilisation for sulphuric acid manufacture of the sulphur dioxide given
off in the calcining of zinc blende (see Spelter works), impracticable in
reverberatory furnaces, has been made possible at the Rhenania factory by
introduction of muffle furnaces (several superimposed), because by this
means the gases led off are sufficiently concentrated, as they are not
diluted with the gases and smoke from the heating fires. This method,
like any other which utilises the gases from roasting furnaces, has
great hygienic, in addition to economical, advantages, because escape
of sulphur dioxide gas is avoided. Furnace gases, too poor in sulphur
dioxide to serve for direct production of sulphuric acid, can with
advantage be made to produce liquid anhydrous sulphur dioxide. Thus, the
sulphur dioxide gas from the furnaces is first absorbed by water, driven
off again by boiling, cooled, dried, and liquefied by pressure.
The gaseous sulphur dioxide obtained by any of the methods described is
converted into sulphuric acid either by (_a_) the chamber process or
(_b_) the contact process.
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